I wish I new about this when I was building. I don't know how much time I 
wasted cutting out the Gorilla glue joint with a razor knife.

Mike Sylvester
kr2s builder
Birmingham,AL.

Cell no.205-966-3854

________________________________
From: KRnet <[email protected]> on behalf of Teate, Stephen via 
KRnet <[email protected]>
Sent: Wednesday, February 6, 2019 4:29 PM
To: KRnet ([email protected])
Cc: Teate, Stephen
Subject: KR> Foam Bonding

All,
Some time ago there was a discussion about gluing pieces of foam together to 
make a larger block that can then be sanded. For years I used the biggest 
blocks I could find and used spots of five minute epoxy to join them together. 
Then just hoped I didn't hit a glue spot. It worked but only because I couldn't 
figure out a better way of doing it.

In the last issue of Kitplanes there is an article on doing this with Gorilla 
Glue and Sherwin Williams Shrink Free Spackle. I am starting on my new bottom 
cowl this weekend and really needed something like this. I did a quick test and 
will say that it works wonderfully. But for whatever reason they didn't show a 
photo of the materials. There are multiple kinds of Gorilla glue and I didn't 
know how many types of spackle there was so I have attached a photo of what I 
used and as I said it worked great.

The glue came in a 4 oz round bottle, is brown, and is labled as "original". 
The spackle comes in several sizes from half pint, pint, quart and gallon. You 
mix approximately twice as much glue to the spackle. I did not measure it I 
went with close enough. I mixed it for a few seconds in a paper 3 oz Dixie 
drinking cup until it reached a consistent color and spread it where I wanted 
it. Apply your clamping force and let it cure. The cure is based on temperature 
but a few hours in the low 60's was enough for me. The mixture will expand a 
little so if you are trying to fill a void it will do that. I would not say 
that it was excessive or forceful. After cure I couldn't separate the foam 
without destroying it. The seam cut, sanded, and filed just as if it wasn't 
there. I did not hot wire it but would expect that to work too.


Stephen Teate
Paradise, Texas



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