> "This setup reportedly yields about 80 HP (according to the article),
and
right now I rate my 2100D about 70 HP (bone stock except for MOFOCO 041
heads).  More importantly than HP ratings however, I'm curious to see how
these changes affect my climbout performance, and also my static RPM on
takeoff.  I will certainly be able to tell if it runs significantly more
powerful than before."

I think Steve rated his 2180 engines at 76 hp @ 3400.

When you're comparing your static RPM and climbout performance - the
coarser pitch of course will reduce your static RPM.  I went from a 54"
to 56" pitch . . . actually I started with 52 x 52 which is what the
plane came with.  With the 52" I'm thinking I had 3500 with full
throttle, maybe a little more in cruise . . . certainly a lot more RPM
than I wanted - having read Hoover's work and knowing just how wasteful
it is to turn the engine that fast.  Higher internal friction, higher
heat, higher stresses.  Going from the Sterba 52 to a Prince 54" pitch
(same diameter) my takeoff RPM dropped to about 2800, which is what it is
now with the 52 x 56" Sterba.  Keep in mind when comparing things that
even though the prop is turning fewer revs, each swipe of the blade cuts
a thicker chunk of air and sends it backwards in the form of thrust.  I
was surprised how little runway and climb performance I lost in going to
a coarser pitch.  The coarsely-pitched prop really comes into its own
once you reach cruise when you let momentum build, unloading the prop and
allowing it to turn at it's natural WOT RPM.  In my case, both with the
Prince and the new Sterba, revs top out at 3100 - 3200 (biased toward the
lower figure) which, because of mach tip speed/drag and a couple other
factors is just where I want it.  I like going high where the air is
thinner so the coarser blades taking bigger bites of the thinner air is,
to my lights, the most efficient use of my engine and prop and plane. 
The Sterba 52 x 56 stresses the engine right to the edge of it being
overpropped.  To explain that better, when adding throttle for takeoff,
the engine won't take full throttle until I'm moving along at 30 MPH or
so, just enough to unload the prop a little.  It's very happy at WOT from
that point on, both for climb and for cruise.  Unless it's a hot day I'll
leave the throttle at WOT from takeoff to cruise.  Altitude reduces power
for me automatically.  On hot days however, full of fuel and travelling,
I step climb it with reduced power to keep oil temp reasonable and just
being nice to the engine.  My baffling is a mess and needs re-doing but
since I've gotten to know this engine so well I allow for things like
that in the way I operate it.     

I sent the original 52 x 52" back to Ed Sterba for refinishing.  It had
been on the plane 20 years or more and still looked fine.  No nicks to
speak of.  The urethane leading edges had slightly worn over the years
and I thought it would be interesting to see if he could actually add
some pitch to this prop.  He said he tried but when I put it back on the
plane I could tell no difference.  It did look brand new however after
his re-finish job.  He didn't charge me anything for restoring the
urethane and otherwise finishing off the prop to look like new.   That
prop got sent to Ken Cottle, the plane's builder.  He wanted it for his
KR, one of the three KR's that Sam Bailey built.  

https://1drv.ms/u/s!Au6bGVdsjGkwgzvfFeSwpd6cU1HR?e=2WSI9M

or

https://tinyurl.com/yau83nd6

Mike Stirewalt
KSEE
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