Guy Maniscalco wrote "Now that the spars are built, we found that the brackets are exactly the same width apart on both the center spar and the outer spar."

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The "new airfoil" template drawings only show the dimensions for the main spar (stub wing to stub wing), and the outer wing tip, because this is all you need to define the airfoil and sand the foam to that shape.   The actual spar thicknesses (front to back) are the same as the KR2/KR2S, which is where RR expects you to find that.  It's on page 20 of the "Rand Robinson Construction Manual for  KR2".  The KR2S plans drawings W1 "Spar Details" only say to use the same dimensions as the KR2.

I guess I could see that coming when I built N56ML, so I made the outer spar just thin enough to align with two "inner" wing attach fittings.  This is just another thing in the plans that was simply missing, and should be corrected....another goal of the FreeBird project.   See more on my wing attach fittings at http://www.n56ml.com/owings.html . As Rob said, a few more layers of plywood are the way to fix that if you made inner and outer spars the same thickness,  and that's completely understandable.

Also, I should point out that the very outer wingtip (past the spars) is just foam, sanded to shape using the complete outer wings skins as a sanding guide., and then fiberglassed (or carbon fibered, in my case).  See http://www.n56ml.com/900hour/ for more on that.

Mark Langford
m...@n56ml.com
http://www.n56ml.com
Huntsville, AL

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