Sue
The first thing to consider about recovering your roller is: how does it fit
into the well hole in your pillow?  If you roller sits in a well you won't be
able to add more padding to the roller and still have it fit in the hole.

But if that isn't a problem (if the well is considerably larger than the
existing roller), then to pad the roller you need cloth or padding that takes
pins easily.  I have found that woven cotton fabric many layers thick is
actually quite resistant to pins.  They won't go in far enough to be stable
and you will bend a lot of them.  I have found that 100% woven wool fabric
takes pins very well and is my preferred padding for an area which will take
pins.  Ideally the padding should equal 3/4 of the length of the pins you are
likely to use so that the pins won't go into the styrofoam at all.  I haven't
tried cotton or polyesther batting.  Possibly several layers of cotton quilt
batting would work.  But I would take a pin to the quilt store and test it --
try sticking the pin through several layers of batting to see how it feels.
(The staff might come running to the defense of their batts, so you'll have to
be sneaky.)

The other possibility is that when the styrafoam roller becomes dished and
pitted from use, just discard it and replace it with a thickish dowel wrapped
tightly in wool fabric.  But you will have 6 months to a year of use before
this happens.  My website has a page on making wool pillows with a wool
wrapped dowel roller.
http://lynxlace.com/makeapillow.html

Lorelei Halley

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