"The thread becomes progressively thinner depending on how 
much dye is absorbed by the fibers."

Jeri, this just doesn't make sense to me.  Procion dyes and vat dyes which
are routinely used in dyeing cottons adhere to the fiber via chemical bonds,
and while I know the mercerization process (caustic soda bath is one
version) reduces the grist of the fiber, the difference produced by the dye
process, though small, would increase the diameter of fiber, not reduce it.
The dye process is additive, not subtractive.  Where am I amiss in this? 

The textile conservation questions are the ones I don't miss from my vendor
days but I envy your classes at Costume Con. I recently bought a
Featherweight sewing machine and inside the case was fluffy white actively
growing mold (the machine came from deep in Texas and had a flood water line
- may have been a Katrina refugee??) This event has really put my skills, or
lack of them, to the test, as the case is fabric covered and has to be
disassembled, debugged, and conserved. 
Cheers,
Alison Addicks
 In Rice, where la Nina has not yet departed!

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