Great work Dan, I'd assume the oil will toughen up the wood fibers then?

Kind Regards,

Timothy J. Ziegler
Ziegler WoodWork & Specialty
Ziegler Laser Worx LLC
14171 160th Ave.
Foreston MN 56330

320-294-5798 shop
320-630-2243 cell


On Sat, Oct 21, 2023 at 2:24 PM cdkr...@gmail.com <cdkra...@gmail.com>
wrote:

> This is today's effort. The previous tries had a comedy of errors
> that I addressed to get this. Yes, I compensated for backlash,
> adjusted index spacing to compensate for the smaller diameter
> where I cleaned off the previous too small diameter. Oak is not
> known to be a good checkering choice, but it's what I had to
> play with. Surprisingly sharp after the whiskers are brushed off.
> I'll treat it with a polymerizing oil (Antique Oil) and wait until
> tomorrow to cut the LH grooves.
> This really doesn't need the LH grooves to make for a tremendous
> grip. This would pull the skin off my hand before slipping in my
> grip!  Kinda cool as is.
>
> [image: Capture.JPG]
> DanK
>
> On Tuesday, October 17, 2023 at 10:22:46 PM UTC-4 Tim Ziegler wrote:
>
>> Great concept Dan.
>> Well thought out.
>>
>> Kind Regards,
>>
>> Timothy J. Ziegler
>> Ziegler WoodWork & Specialty
>> Ziegler Laser Worx LLC
>> 14171 160th Ave.
>> Foreston MN 56330
>>
>> 320-294-5798 <(320)%20294-5798> shop
>> 320-630-2243 <(320)%20630-2243> cell
>>
>> On Tue, Oct 17, 2023 at 11:30 AM cdkr...@gmail.com <cdkr...@gmail.com>
>> wrote:
>>
>>> For sure, Milt, I would prep the wood if working on a fine piece.  As
>>> Tim
>>> pointed out, I'm working on scrap to test the principle of pushing the
>>> REVO
>>> to this extent.
>>>
>>> This bit is as sharp as I know how to make one.  It's a 60° cutter
>>> reground
>>> to an infinite point, then a relief grind behind the flat cutting
>>> surface sneaking
>>> up on the cutting edge of the flat. Then two strokes on a fine Arkansas
>>> stone
>>> at an angle to relieve the tip.  Once that's done, the now off center
>>> cutting tip
>>> "wobbles" about 0.0001" so it doesn't just drag along. I learned to do
>>> this
>>> working in the tool and die department at Jostens where extremely fine
>>> detail was cut into the die blocks before they were hardened.  It's not
>>> a sheer
>>> down cut which would minimize the fuzzing, but that wasn't a problem in
>>> metal!
>>>
>>> The hand  checkering tools finish out the cut at 90°, so the diamonds
>>> are
>>> low and sharp. A 90° might do well enough in a prepared surface that
>>> touch
>>> up wouldn't be required.
>>>
>>> I set the depth using feeler gauge strips under the depth stop, but it's
>>> real
>>> hard to tell when that sharp a point is at the surface.  Yes, I probably
>>> was
>>> cutting too deeply, at least in places. I found backlash in the driving
>>> spur,
>>> so that didn't help.
>>>
>>> Preparing an oak blank for 72 divisions of 18 LPI.
>>>
>>> DanK
>>> On Tuesday, October 17, 2023 at 12:28:59 AM UTC-4 bulk...@mmnet.com.au
>>> wrote:
>>>
>>>> Perhaps try cutting not so deep also soaking the wood in oil for a few
>>>> hours before cutting can greatly reduce chipping and tearing I do that
>>>>
>>>> For some wood threads
>>>>
>>>>
>>>>
>>>> Bill
>>>>
>>>>
>>>>
>>>>
>>>>
>>>> *From:* legacy-orna...@googlegroups.com <
>>>> legacy-orna...@googlegroups.com> *On Behalf Of *cdkr...@gmail.com
>>>> *Sent:* Tuesday, October 17, 2023 9:15 AM
>>>> *To:* Legacy Ornamental Mills <legacy-orna...@googlegroups.com>
>>>> *Subject:* Re: checkering videos
>>>>
>>>>
>>>>
>>>> Made tiny tiny chips today.  Really bad choice of wood.  Didn't think
>>>> it would
>>>>
>>>> crumble like it has. My other blanks are scrap oak pieces, and they
>>>> might be
>>>>
>>>> as bad.  I'm going to adjust to a verified common checkering pattern of
>>>> 18 LPI
>>>>
>>>> selected from the range of available checkering patterns and tools that
>>>> run
>>>>
>>>> from 16 -32 LPI. And reduce the number of starts to 72 which gets me in
>>>> the
>>>>
>>>> same ballpark of work diameter, which my target is about 1 1/4" give or
>>>> take.
>>>>
>>>> This intersection piece should clean up pretty well.  It's just real
>>>> fuzzy.
>>>>
>>>>
>>>>
>>>> The blue circled area is what I worked on for cleaning up.  It goes
>>>> fast and
>>>>
>>>> the ridges are crisp in that area.
>>>>
>>>>
>>>>
>>>> Lessons:  1. A progress chart of hole positions is crucial to success.
>>>> 2. And I am
>>>>
>>>> pushing the limits of the REVO rigidity because you can see every
>>>> little
>>>>
>>>> inconsistency produced by tiny flexing in Z axis. 3. Choose better
>>>> wood. Machine
>>>>
>>>> cutting is different than hand cutting from scratch.  But this, as
>>>> tedious as it is, is still
>>>>
>>>> much faster to get accurate layout, me thinks.
>>>>
>>>>
>>>>
>>>> I also restricted the data input for checkering lines per inch to what
>>>> is available for
>>>>
>>>> touch up tools.  It seemed like a good idea at the time.
>>>>
>>>>
>>>>
>>>> Time to think of Christmas trinkets.....
>>>>
>>>> DanK
>>>>
>>>> On Sunday, October 15, 2023 at 10:43:05 PM UTC-4 Tim Ziegler wrote:
>>>>
>>>> Thanks Dan
>>>>
>>>>
>>>> Kind Regards,
>>>>
>>>>
>>>>
>>>> Timothy J. Ziegler
>>>>
>>>> Ziegler WoodWork & Specialty
>>>>
>>>> Ziegler Laser Worx LLC
>>>>
>>>> 14171 160th Ave.
>>>>
>>>> Foreston MN 56330
>>>>
>>>>
>>>>
>>>> 320-294-5798 <(320)%20294-5798> shop
>>>>
>>>> 320-630-2243 <(320)%20630-2243> cell
>>>>
>>>>
>>>>
>>>>
>>>>
>>>> On Sun, Oct 15, 2023 at 8:55 PM cdkr...@gmail.com <cdkr...@gmail.com>
>>>> wrote:
>>>>
>>>> The next video shows how I move the vernier arm after exhausting the
>>>> span it offers.  80 starts is a
>>>>
>>>> good example to use because it requires the half degree resolution of
>>>> the vernier.  So I have done
>>>>
>>>> the first nine passes as this picture shows. No touchup on osage
>>>> orange.  Not the best choice.
>>>>
>>>>   It looks rougher than it really is because the fuzz makes the cuts
>>>>
>>>> look irregular.  It is a bit due to flexing in the machine, but should
>>>> clean up nicely with checkering
>>>>
>>>> tools.  Which reminds me.  My checkering tools are 18 lines per
>>>> inch...so don't ask my why I chose
>>>>
>>>> 21 lines for this sample!  It's because.....well, you know.....
>>>>
>>>> Now to move the vernier
>>>> <https://drive.google.com/file/d/1D13KWyNWbvLy_1e8H-gr0LHaE-GJCZZW/view?usp=sharing>
>>>> to the next step.
>>>>
>>>> DanK
>>>>
>>>>
>>>>
>>>> On Sunday, October 15, 2023 at 9:45:41 PM UTC-4 cdkr...@gmail.com
>>>> wrote:
>>>>
>>>> The first video is showing how I adjust the vernier positioning chart
>>>> for the 80 starts I'm using on the
>>>>
>>>> sample checkering. I suggest doing a print preview.  "File>Print
>>>> Preview" and it will
>>>>
>>>> show you what to expect. You can print it from the preview or go back
>>>> to "File>Print" from
>>>>
>>>> the main menu.
>>>>
>>>> Here is the first video
>>>> <https://drive.google.com/file/d/15C2zrueB6u3XI3ax3em1S5PiSfyHjoVi/view?usp=sharing>
>>>> which will be available in a little bit until I take it down for the space.
>>>>
>>>>
>>>>
>>>> DanK
>>>>
>>>> On Sunday, October 15, 2023 at 9:37:56 PM UTC-4 cdkr...@gmail.com
>>>> wrote:
>>>>
>>>> I finally got the dynamic vernier index positioning chart workable.  I
>>>> can't be sure of error free yet,  but it works accurately for 80 starts.
>>>>
>>>>
>>>>
>>>> It took me awhile to stretch my head around the expanded vernier
>>>> operation on these high counts.  It turns out that one has to go around the
>>>> index several times in some cases.  I had assumed it would be just once,
>>>> like the simple indexes, and that was a stumbling block. Because the
>>>> vernier has to be moved once the moves exhaust it's span, that creates a
>>>> gap in the machining of the workpiece.  Not to worry, it finishes those
>>>> gaps on the next go arounds.
>>>>
>>>>
>>>>
>>>> I am debating about putting the three video clips together, but I think
>>>> it does better separately. This is not a video friendly site, so I'll put
>>>> them on my Google drive for a bit and post the links. This is how I will
>>>> link the description to help understand it's corresponding video.  Not a
>>>> pro photographer, but I hope it explains the basics well enough.
>>>>
>>>>
>>>>
>>>> I'm attaching the now versioned Legacy Pitch Chart V10.1 which has the
>>>> dynamic vernier positioning chart.  It is set up with print ranges already,
>>>> so once you select the number of divisions to cut, the chart will adjust
>>>> and you just print it. It made it possible for me to keep track of what
>>>> move I just did and what the next one is supposed to be. Again, no
>>>> guarantees if you use other than Libre Office Calc.
>>>>
>>>> DanK
>>>>
>>>>
>>>>
>>>>
>>>>
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