Hello. I'm wondering if any of you can suggest a metal, or composite, for the 
ultimate mining/masonry work boot...

Normal steel toe work boots are rated for 1500 pounds, or a 75 pound weight 
dropped from 18 inches, both of which are equivalent. American, Canadian, 
European, and Australian standards are all roughly similar. After two weeks 
of searching, I believe no one makes a boot significantly stronger.

The best I have found is a miner's boot, which has foot top and shin stainless 
guards, stainless steel toe, Kevlar stitches, leather over kevlar over 
gore-tex exterior covering. Fire proof and water proof, with a Kevlar liner. 
There is 7 ounces of Kevlar in each boot, plus the stitches. But even these 
boots are only designed for 1500 pounds.

California regulations require fiberglass toe caps, because steel toes tend to 
rock backwards, under heavy load, and have amputated toes. Fiberglass toe 
caps are designed to shatter after 1500 pounds, and leave doctors more to 
work with.

I have read about high tensile steel. The highest grade high tensile steel is 
said to have an 80,000 pounds per inch capacity. This steel is used for ship 
hulls, and dump truck liners. It's also extremely heavy.

Titanium is lighter, but weaker than high tensile steel. 1 inch of high 
tensile steel has the same tensile strength as 2 inches of titanium, but the 
2 inches of titanium will weigh about has as much as the 1 inch of steel.

So, by weight, titanium has more tensile strength than high tensile steel. By 
volume, high tensile steel has more tensile strength than titanium. Almost 
double.

Tensile strength is not the only factor for strength though. Glass has about 
twice the tensile strength of high tensile steel, but glass has no torsion 
strength, like iron, and carbon. I don't have data to compare high tensile 
steel's and titanium's torsion strength.

So anyway, here's my problem. The largest granite slabs I work with are about 
1500 pounds. 1500 pounds dropped at terminal velocity will become about 
24,500 pounds of kinetic energy. To allow for environment temperature 
variations, uneven surfaces, and angled impacts, I want a boot with a 25 ton 
(50,000 pound) capacity.

I can probably make a boot with a 'roll bar' out of the high grade high 
tensile steel, but it would be very heavy (maybe 8 pounds). I can also use 
titanium, but the boot would be very thick/large (maybe 4 pounds).

Can any of you suggest a lesser known, surely more expensive, material that 
would be ideal for this project? I'm considering something like titanium with 
carbon added, so maybe the metal is the best of both worlds, but this will 
make the titanium more brittle. The material does not need a large plastic 
range, just enough to be able to handle moderate vibration and shock.

Yield strength is the strength of something before it starts to bend. Ultimate 
strength is the strength before it breaks. The plastic range is the space 
between bending and breaking. A decent plastic range is needed to provide 
torsion/compression strength. For example, glass has double the tensile 
strength of high tensile steel, but glass has no torsion strength, so it's 
brittle.

robert
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