Date: Sat, 13 Oct 2001 17:06:53 -0400
From: "Paul Wright" <[EMAIL PROTECTED]>
Subject: Lithium Batteries - charging, usage, adapting, etc.


Disclaimer # 1 - I am not a scientific expert in this.  [but I play one on
TV?]  No, really.  I worked with some of the experts though.

Discliamer # 2 - This is based on my observations of general practice.
There are sure to be some exceptions.

I worked for a US government agency that had a fairly large safety program
specifically for lithium batteries.  Lithium batteries contain a significant
amount of energy in a small package.  Like anything else which that might
describe (explosives, high pressure gasses, etc.) there are certain
potential hazards.  Early designs of lithium batteries were as happy
delivering their energy as heat and noxious gasses as they were in putting
out electricity.  Things have improved over the years, largely by a triumph
of development over design.  Still, Apple had some problems 5 years ago.  I
think the most recent problems have been the fault of the chargers rather
than the cells.

Anyhow, modern lithium batteries, especially the rechargeable types, have an
amazing amount of hidden technology incorporated.  Even the little AAAs have
monitoring circuitry built into them.  These circuits do amazing things,
considering their size and placement and obviously contain programmed
functions.  If you look at battery packs, do you notice that most have
multiple contacts?  Only two contacts are physically necessary for
discharge/recharge.  The rest provide safety and monitoring capabilities.

Some are contacts that must have power to them before other contacts will
allow the charging process to occur.  Others monitor individual cells or
modules for signs of reversing polarity (or other bad things) and will
irreversibly shut down a battery pack that is malfunctioning.  This is why
most packs either work fine or not-at-all and may go from one state to the
next in a single charge cycle.  (There have been rumors that some packs were
designed to be recharged X number of times and then shut down.  Never
proven.  Now, if MS made battery packs I might believe it.)

Designs are mostly proprietary.  Even with the awesome power of the US
government, we could only develop tests for what happened under certain
conditions.  The manufacturers would not tell us what was designed to happen
under the hood.  Oh, and apparently identical battery packs bought 6 months
apart would have different cells and modules inside.  The technology is
still developing rapidly and manufacturers are incorporating it on the fly.

So, anyhow, if you dismantle a battery pack and replace cells with
apparently identical ones (even from the same company), the circuitry may
not recognize the new cells (win 3.1 vs win 95 software).  Or, if they do
work, some of the safety features may not be compatible.  You really don't
want to melt down your fanny pack/bum bag.

Anyhow, my points are thusly:  The odds of a jerry rigged battery pack
working are low.  The chances of a safety problem are significant.

If you can't afford an official battery, I suggest an external pack of
unmodified cells with an approved charger.

-----Paul-----





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