Apple's M1 Ultra Shows the Future of Computer Chips

Packaging chip elements (chiplets) together cleverly extends progress ..

By Stephen Shankland  March 10, 2022 
https://www.cnet.com/tech/computing/why-the-m1-ultra-is-a-big-deal-apple-shows-the-future-of-chips/


Apple's M1 Mac processor family began with the M1 in 2020 and expanded — 
literally — with the M1 Pro, M1 Max and M1 Ultra.

The new M1 Ultra processor is made of two M1 Max chips. (so now, chiplets)

If you want a glimpse of where the processor business is headed, check out 
Apple's new M1 Ultra processor.

To deliver speed and performance, the consumer electronics giant married two of 
its older M1 Max chips using advancements in a once humble aspect of chipmaking 
called packaging.

Packaging no longer just provides a protective housing but now also offers 
cutting-edge communication links.

By combining the two chips, Apple's M1 Ultra delivers a stunning 114 billion 
transistors that make up 20 processing cores and 64 graphics cores.

By comparison, AMD Ryzen desktop processors use something like a tenth that 
number of transistors.

The M1 Ultra highlights the progress chipmakers have achieved in keeping 
Moore's Law alive. A dictum in the chip industry, Moore's Law predicts that the 
number of transistors on chips doubles every two years. Transistors, the basic 
circuit elements that process data, have been harder to miniaturize, which has 
slowed the progress initially charted by chip pioneer and Intel co-founder 
Gordon Moore. Advanced packaging offers a new way to bump up those transistor 
counts.

Apple isn't the only company working on advanced packaging technology to link 
chips together.  Intel, AMD and Nvidia also have technology to combine multiple 
chip elements, called dies or chiplets, into a single larger processor. The M1 
Ultra is arguably the most advanced example of the concept so far, but it won't 
be the last.

"You'll see it in mainstream PCs over time," said Tech Insights analyst Linley 
Gwennap, not just the Mac Studio systems costing $4,000 and up.

Chip packaging advances

Packaging has been around for as long as chips have been. Initially, it 
involved a housing to protect a processor and provide it with the electrical 
links to memory, communications and other elements of a computer.

Over the years, it's gotten more and more complex. Now chipmakers see advanced 
packaging as a crucial element in sustaining computing progress.

[Photo caption: Meteor Lake test chips; Fine lines in these Intel Meteor Lake 
test chips show how multiple chiplets make up the whole processor.]

Apple's UltraFusion, the name of its packaging technology, uses a narrow 
silicon slice called an interposer that resides beneath the two M1 Max chips, 
linking them with 10,000 wires that can carry 2.5 terabytes of data per second 
over a very short distance.

That enormous speed is necessary so chip cores on one die can reach memory 
that's connected to the other. Graphics processing units in particular have an 
insatiable appetite for data stored in memory.

Interposers historically have been large and expensive. Apple's custom approach 
involves a narrower slice that only traverses the connecting edges of the M1 
Max chips.

Intel has developed a similar packaging technology, which it calls Embedded 
Multi-Die Interconnect Bridge. Intel hasn't used EMIB in any chips that are on 
the market yet but expects to begin selling one, a high-end server chip 
codenamed Sapphire Rapids, later this year.

Sapphire Rapids will use EMIB to link four chips and four big memory modules, 
too.

UltraFusion's more expensive, densely packed wires lets Apple send data from 
one die to another roughly twice as fast as Intel does with Sapphire Rapids, 
said Real World Technologies analyst David Kanter.

Advanced packaging doesn't solve every problem.

At twice the size of an M1 Max, the M1 Ultra consumes about twice the power and 
throws off twice the waste heat, a big design constraint for computers.

Don't expect to see it in laptops.

Mix and match chiplet assembly is unusual today, but it'll become more ordinary.

An alliance of almost all the world's top chipmakers should make it easier by 
developing standardized interfaces chiplets use to talk to each other.

Advanced chip packaging on the way

Apple's M1 Ultra is only one instance of new packaging methods. Larger 
interposers have been used for years, in particular by a very flexible but very 
expensive type of chip called an FPGA. More recently, it's taken steps toward 
the mainstream.

Intel's Sapphire Rapids chip, the next-gen Xeon model for the thousands of 
servers that pack data centers from companies like Google and Facebook, will 
include a model with four chips married into one.

Its chiplets are connected with EMIB, which like interposers is a packaging 
approach called 2.5D since it's a step beyond the purely two-dimensional 
packaging used before.

Last year, AMD Chief Executive Lisa Su showed off a packaging technology that 
stacks chiplets one atop another, called 3D packaging.

The first chips using the technology will be Ryzen 7 5800X3D gaming PC chips 
expected in coming weeks.

AMD uses its approach, called 3D V-Cache, to bond high-speed memory chips into 
a processor complex for a 15% performance boost compared with conventional data 
links.

Video: Watch this: Apple Introduces M1 Ultra Chip for New Mac Desktops
Intel, too, plans to use its 3D stacking technology, called Foveros, with 2023 
PC chips code named Meteor Lake.

Both EMIB and Foveros also figure into this year's Ponte Vecchio processor, 
Intel's gargantuan graphics and AI chip geared for the Energy Department's 
Aurora supercomputer. "Ponte Vecchio is the apotheosis of advanced packaging," 
Kanter said.

Advanced packaging's high costs

Ponte Vecchio also embodies one of the problems of advanced packaging: expense. 
Designing, sourcing, aligning and bonding chiplets all adds complexity and 
expense to chip manufacturing. That means extra cost.

Video: AMD Ryzen chip with 3D V-Cache: AMD CEO Lisa Su holds a prototype Ryzen 
chip with 3D V-Cache memory chiplets bonded on top for faster performance.

Apple's Mac Studio computer is a case in point. It has a starting cost of 
$1,999 with the M1 Max processor but costs $3,999 with the M1 Ultra. If you 
want the most powerful version of the chip, with 64 GPUs, add another $1,000 to 
the price tag.

"Yes, it's possible to keep Moore's Law going, to continue to pack more and 
more transistors into a package, but we're not doing anything to address the 
cost," Tech Insights' Gwennap said.

"A lot of practical issues need to be worked out before we get to this utopia 
where you buy a lot of chiplets, plug them together, and everything just works."

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