Researchers develop new process for manufacturing permanent magnets

"Now we are suddenly looking at a completely new way of making magnets that is 
cost effective."

Ames National Laboratory 
https://techxplore.com/news/2023-06-permanent-magnets.html

[Photo] Magnets made with the new hot-roll process.

Researchers from Ames National Laboratory, have developed a new method for 
manufacturing high-performance permanent magnets.

This new "Hot-roll Nano Neo Magnet" process produces a nanograin neodymium 
permanent magnet encased in stainless steel in a simple, commercially scalable 
process.

This process is semi-continuous, compared to the batch processes currently used 
in industry, with much better cost and energy efficiency.

The new method Cui and his team developed simplifies the process.

"We end up just starting out as powders and then we pack them into a 
stainless-steel tube. We pack them really dense and then we just hot roll 
them," Cui explained.

"We heat it up and then send it to the rolling mill and the whole thing just 
works."

Cui mentioned several benefits of this new process.

First, it does not require a vacuum furnace to protect the magnet materials 
from the air, because the stainless-steel tube is completely sealed.

Second, they can make thinner magnets that maintain their structural integrity 
and magnetic properties.

Third, it eliminates the coating step, since the materials remain in the 
stainless-steel casing throughout the process.

Finally, instead of a batch process, "We can make very long magnets 
continuously, which can be sliced into numerous smaller magnets," Cui said.

"So now you are suddenly looking at a completely new way of making magnets that 
is cost effective."
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