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Apple partner’s new material makes solid-state batteries 100x more powerful

Apple supplier TDK unveils CeraCharge, a groundbreaking solid-state battery 
material with 100x more energy density.


By Shubhangi Dua : Jun 19, 2024 
https://interestingengineering.com/energy/apple-solid-batteries-100x-powerful

[Photo of the single cell of solid-state battery which was developed as a 
material for the next generation of CeraCharge.]  TDK Corporation


Apple’s battery supplier, TDK Corporation, a Japanese multinational electronics 
company, has developed a new material for next-generation solid-state batteries 
called CeraCharge.

CeraCharge is the world’s first all-ceramic, solid-state SMD battery, an 
emerging choice for implementation in a wide variety of IoT devices, the 
company stated on their website.

According to a statement by the firm, the new material enables batteries to 
achieve an energy density of 1,000 Wh/L, approximately 100 times greater than 
the energy density of TDK’s conventional solid-state battery.

Battery emits notably high energy density

The Tokyo-based firm aimed to devise batteries with significantly higher energy 
density to improve the performance and lifespan of various electronic devices.

They strived to provide a solution for smaller wearable devices, such as 
wireless earphones, hearing aids, and smartwatches.

9to5Mac reported that as per the new EU regulations, brands are required to 
phase out disposable batteries in favor of rechargeable ones.

TDK’s technology comes at an opportune moment that could slow battery 
disposable by replacing the existing coin cell batteries. 9to5Mac says that the 
tech is intended to substitute a type of button cells currently used in devices 
such as Apple’s AirTags, which are non-rechargeable and last around an hour.

Due to the high energy density of 1,000 Wh/L, the batteries could be more 
durable, longer-lasting, and rechargeable. This shift can reduce electronic 
waste and comply with new EU regulations.

In hopes of making the technology more sustainable, the new solid-state 
batteries were developed using an oxide-based solid electrolyte and lithium 
alloy anodes to ensure safety, particularly for wearable devices.

Could minimize environmental impact

Additionally, advanced multi-layer lamination technology and improved 
production methods enhance durability and performance, leading to longer 
battery life and less frequent replacements. These features could help minimize 
the environmental impact.

“The use of oxide-based solid electrolyte makes batteries extremely safe,” 
stated the firm in the statement. “It is intended for use in wearable and other 
devices that come in direct contact with the human body.”

The new batteries will be rechargeable, potentially allowing them to be used in 
other Apple devices like AirPods and Apple Watches.

The development is still in the material stage, with no actual batteries yet 
created using this new technology. In contrast to other companies announcing 
breakthrough battery technologies, this announcement shows more promise as TDK 
has actually developed the material.

“TDK will strive to develop the battery cells and package structure design and 
advance toward mass production, targeting the development of its new product, 
the solid-state battery,” the statement emphasized.

“Moreover, TDK aims to enhance the capacity of the batteries through 
multi-layer lamination technology and expand its operating temperature range by 
applying the production engineering technology TDK has accumulated in the 
electronic components business.”

The firm aspires to improve battery design and supply it to the masses after 
enhancing battery capacity using multi-layer lamination technology.

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