The Conversation By Mahdokht Shaibani

https://advances.sciencemag.org/content/6/1/eaay2757
https://www.abc.net.au/news/2020-01-08/lithium-sulfur-battery-greener-cheaper-and-more-efficient/11849590


Batteries made with sulfur could be cheaper, greener and hold more energy

Lithium-ion batteries have changed the world. Without the ability to store 
meaningful amounts of energy in a rechargeable, portable format we would have 
no smartphones or other personal electronic devices. The pioneers of the 
technology were awarded the 2019 Nobel Prize for chemistry.

But as society moves away from fossil fuels, we will need more radical new 
technologies for storing energy to support renewable electricity generation, 
electric vehicles and other needs.

One such technology could be lithium-sulfur batteries: they store considerably 
more energy than their lithium-ion cousins — in theory as much as six times the 
energy for a given weight. What's more, they can be made from cheap materials 
that are readily available around the world.

Until now, lithium-sulfur batteries have been impractical. Their chemistry 
allows them to store so much energy that the battery physically breaks apart 
under the stress.

However, my colleagues and I have engineered a new design for these batteries 
which allows them to be charged and discharged hundreds of times without 
breaking down. We hope to have a commercial product ready in the next two to 
four years.

What's so good about sulfur? Lithium-ion batteries require minerals such as 
rare earths, nickel and cobalt to produce their positive electrodes. Supply of 
these metals is limited, prices are rising, and their mining often has great 
social and environmental costs. Industry insiders have even predicted serious 
shortages of these key materials in the near future, possibly as early as 2022.

In contrast, sulfur is relatively common and cheap. Sulfur is the 16th-most 
abundant element on Earth and miners produce around 70 million tonnes of it 
each year. This makes it an ideal ingredient for batteries if we want them to 
be widely used.

What's more, lithium-sulfur batteries rely on a different kind of chemical 
reaction, which means their ability to store energy (known as "specific 
capacity") is much greater than that of lithium-ion batteries.

Great capacity brings great stress

A person faced with a demanding job may feel stress if the demands exceed their 
ability to cope, resulting in a drop in productivity or performance. In much 
the same way, a battery electrode asked to store a lot of energy may be 
subjected to increased stress.

In a lithium-sulfur battery, energy is stored when positively charged lithium 
ions are absorbed by an electrode made of sulfur particles in a carbon matrix 
held together with a polymer binder.

The high storage capacity means that the electrode swells up to almost double 
its size when fully charged.

The cycle of swelling and shrinking as the battery charges and discharges leads 
to a progressive loss of cohesion of particles and permanent distortion of the 
carbon matrix and the polymer binder.

The carbon matrix is a vital component of the battery that delivers electrons 
to the insulating sulfur, and the polymer glues the sulfur and carbon together.

When they are distorted, the paths for electrons to move across the electrode 
(effectively the electrical wiring) are destroyed and the battery's performance 
decays very quickly.

Giving particles some space to breathe

The conventional way of producing batteries creates a continuous dense network 
of binder across the bulk of the electrode, which doesn't leave much free space 
for movement.

The conventional method works for lithium-ion batteries, but for sulfur we have 
had to develop a new technique.

To make sure our batteries would be easy and cheap to manufacture, we used the 
same material as a binder but processed it a little differently. The result is 
a web-like network of binder that holds particles together but also leaves 
plenty of space for material to expand.

These expansion-tolerant electrodes can efficiently accommodate cycling 
stresses, allowing the sulfur particles to live up to their full energy storage 
capacity.

My colleagues Mainak Majumder and Matthew Hill have long histories of 
translating lab-scale discoveries to practical industry applications, and our 
multidisciplinary team contains expertise from materials synthesis and 
functionalisation, to design and prototyping, to device implementation in power 
grids and electric vehicles.

The other key ingredient in these batteries is of course lithium. Given that 
Australia is a leading global producer, we think it is a natural fit to make 
the batteries here.

We hope to have a commercial product ready in the next two to four years. We 
are working with industry partners to scale up the breakthrough, and looking 
toward developing a manufacturing line for commercial-level production.

Mahdokht Shaibani is a research fellow in mechanical and aerospace engineering 
at Monash University.

This article originally appeared on The Conversation.

--
Cheers,
Stephen

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