> then IPL that full 2.4.9 system to build my "on-pack IPL disk".

You want a single disk with all the rpm packages that can be booted
as well, right? Must it be a CMS reserved mini disk for shipping?

If not, then I think it would be an interesting experiment to see if you
can make the disk in OS format with two partitions. A first small
partition can be mounted over /boot in another system to write the
kernel and ramdisk with zipl. The other large partition would have
the rpm packages that you need, and you would be able to use the
'install from hard disk' scheme in RedHat.

> Reason:  the ZIPL will not be available until I do this ????

You lost me on this one... in which phase are you missing zipl ?

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