I'm convinced that my issue on this one box is the same as those here:
https://forum.pfsense.org/index.php?topic=75069.0

On Wed, Aug 20, 2014 at 12:40 PM, Adam Williams <[email protected]> wrote:
> So I've learned a ton about how upgrades work. Sadly, the logs from
> both the machines are nearly identical. Both of them successfully
> download the update, stream it into a new disk, mount it to `/tmp`,
> verify it, setup the new disk's `/etc/fstab`, etc.
>
> The only thing that looks bad (to my untrained eye) in the output is this:
>
> ```
> gpart set -a active -i 1 ad0
> gpart: table 'ad0' is corrupt: Operation not permitted
> ```
>
> Yet, again, that's in the log of the successful upgrade and that of
> the unsuccessful upgrade.
>
> I'm trying to understand how FreeBSD does it's boot magic, but I'd
> love to hear from you if you know how I can make this thing boot off
> the new install, or help me identify why it's not booting the new
> install.
>
> On Tue, Aug 19, 2014 at 7:05 PM, Adam Williams <[email protected]> wrote:
>> Hello,
>>
>> I've got two identical machines running 2.1-RELEASE. One updated to
>> 2.1.4 perfectly, using the auto-upgrade, but the second one has run
>> into trouble.
>>
>> It will download the update, then produce this output:
>>
>> ```
>> Installing /root/latest.tgz.
>>
>> Aug 19 21:34:55 host kernel: GEOM: ad0s1: media size does not match label.
>> ```
>>
>> It reboots, but is still running 2.1-RELEASE, and not 2.1.4.
>>
>> Has anyone seen this before? I've tried it twice. Is there a better path?
>>
>> Thanks,
>>
>> Adam Williams
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