Mike wrote on 01/24/07 09:11:
I found out about the 4QD site which has a number of handy online calculators. I found out that if I wanted to climb a 60% slope at one mph with a chair + me + trailer + load totalling 1,000 pounds, I could expect to draw 30-35 amps at 48 volts with appropriate gearing, not counting inefficiencies.

Jeff,

I some how missed some of your posts so I went back and scanned them but I guess I'm still not sure what it is you want to do. You want to build your own Super Chair that can tow a trailer? Is that right?

Mike

Actually, I already have one that’s commercially made.
It's an Omegatrac made by TEFTEC.

You can see several examples at:
http://www.teftec.com/

One of the factory options is a pin hitch for a trailer. It's rated to handle a 1,000 pound trailer on gentle slopes with appropriate gearing. Different gearing on the chair constitutes just one toothed belt and two toothed pulleys swapped out, which I think is supposed to take less than a half hour at most. For that load, it has to be geared for somewhere between 2.5 and 3 mph. Of course to handle that kind of load, you would have to go with the heavy-duty suspension, either the dually or the wide front wheels, and a heavy duty anti-sway bar. This kind of technology or features is simply not available in any other manufactur's wheelchair, unfortunately.

Power is supplied by 2 Group 24 gel cell batteries, and I believe the controller that feeds the traction motor is rated at 120 amps, which is more than any other chair I've ever heard of. Cheap chairs often use 50 amp controllers. Slightly better ones use 70 amp controllers, and what are considered top-performing chairs go as high as 100 amps. I don't believe any of these are continuous ratings -- they are probably for 2 minutes at a time or so.

The disadvantage of all this is a fixed top speed governed by your gearing. A TEFTEC is the only kind I've heard of in recent years where this can be changed, but it's not exactly convenient to change back and forth. That's why I want the gearshift -- there are times I need a lot of torque, and others where I need more speed than anything.

Also, with the recent cuts in Medicare and Medicaid, no one will pay for a TEFTEC anymore, unless you weigh more than 400 pounds.

So... my only choice is basically to try to build my own, if I can manage it.
jeff


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