There is thread on the EVDL about what are the normal drive-line losses in  a 
Front Wheel Drive car. It got me thinking, so I put the Ninja un the center  
stand and did some tests for you to comment on.
 
Test 1 - Bike on center stand, measured motor amps, falls quickly to ~29.5  
amps at about 1500 rpms. Is this normal? 
 
Test 2 - Bike on center stand, removed read disk brake, no change in motor  
amps consumed. So far so good.
 
Test 3 - Bike on center stand, removed all drive line loads (e.g. no  chain 
or rear wheel or bearing losses) 19.5 amps. This seems to be a lot  just to 
turn over the ADC 6.7" motor?
 
Things noted during the tests....
- I can turn the motor with my hand on the shaft with moderate effort. It  
doesn't turn as easy I thought.
- the motor makes a small squeaking noise when (un powered by hand)  turning 
slowly. Is this sound the brushes rubbing or do I need to suspect  bearings? I 
don't suspect any issues, just curious.
- I found that the chain was too tight and the alignment is not perfect. I  
have some motor mount bolts that need to be addressed to get the alignment  
perfect.
 
Any thoughts of suggestions appreciated. Any other tests that I should  try?
 
 

Mike  Bachand
Denver Electric Vehicle Council (DEVC) - Colorado Chapter of the  EAA
1994 Kawasaki Ninja EV


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