I had the same problem with the set screws loosening on my jack shaft
and came up the the tubing spacers for the bearings as a solution
too......I used a quick disconnect adapter with a sprocket ground down
to fit my chain  and it does not move at all once it is thghtened up.
me

On 11/5/07, Jeffrey Blamey <[EMAIL PROTECTED]> wrote:
> I have been using the same surplus center sprockets with the stock rear
> sprocket (47t) and no modification to the drive sprocket, do not see any
> wear issues. Of course I am using a jack shaft that allows me to run the PMG
> in the correct rotation, that one has #40 chain and sprockets, which seems
> to stretch a bit more that the #50. A trick you can use if you find yourself
> needing to use a jack shaft is I made spacers out of steel tube to keep the
> sprockets and bearings in place, the set screws would loosen and allow the
> sprocket to move out of align, the key could also move... so with spacers
> with the correct ID keep the jackshaft bearings and sprockets all lined up.
> The jack shafts I used are available from Northern in 1/2" and 3/4" and come
> with two bearings and mounting plates. The drive sprocket is actually in the
> stock position it would have been with the ICE. My motor is above the
> jackshaft (just in front of the pommel of the seat/ the rear of the gas
> tank, and made it possible to maximize battery space. Cheers, Jeff
>
> On 11/5/07, damon henry <[EMAIL PROTECTED]> wrote:
> >
> > There was some talk about sprockets on the EVDL a couple of weeks ago and
> it was pointed out that surplus center (
> http://www.surpluscenter.com/sort.asp?UID=2007110512354268&catname=powerTrans&keyword=PH50)
> has #50 sprockets with hubs for only $5 a piece.  It was mentioned that
> these will work on 525 chain if you grind down one side of the sprocket to
> make it thinner.  At only 5 bux I figured even if it was bad advice it
> wasn't much risk, so I might as well give it a shot and ordered a couple.  I
> have been riding with a 14 tooth front sprocket and 41 tooth rear for a
> number of years now, and have always been interested in trying a lower gear
> ratio.  I took my first ride with a 13 tooth front sprocket this morning and
> liked the results.  I have a couple of steep hills near my house with stop
> lights on them, and when my pack is getting low and I get caught at the red
> light, it can be a struggle to get up to speed.  This new ratio felt
> stronger up the hill, although I did not get caught at the light.  I still
> have to get out on the freeway and see how it affects my top end, but I am
> interested in trying a couple of different ratio's.  At 5 bux a pop it's
> fast, cheap, and easy to do.
> >
> > damon
> >
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