re: conversion kit

The bulk of the work was in cutting and re-welding the frame (the
actual welding was done on a weekend). The other parts were quite
easy. And the bulk of the cutting/welding time was spent on a stool
staring at the bike - trying to figure out how things would fit
nicely. The second most difficult part was welding/fabricating the
custom brackets to pinch the batteries - they  took an entire weekend
to design and fabricate.

Besides that, this bike is very straight forward for converting
(everything fit like a glove). Note on my website that I give all the
steps to repeat what I did. For example, I only needed 1/4'' steel
spacers for the motor mount, and was able to use the existing engine
mounts. I was amazed to see the chain align properly - after inserting
the spacers. This simplified the motor mounting greatly.

All the instructions are here: www.electricmotion.org

Someone out there could crank these things out in lots - I estimate it
would take about 20 hours of labor each if they were made 5 at a time
(100 hours total). It took me 120 hours of labor for just one - but
that included my calculations, and a lot of thinking time.

The bike cost just under $3,000 to build - all new parts - so there IS
a little room for profit (I'd like to see these things at an
affordable purchase price; ~$4,500 out the door brand new. This way
people would actually start buying them). Note that I found an
operating cost of about 1.5 cents/mile if the cost of the batteries is
ignored, and ~7 cents/mile if the cost of replacing the batteries is
included. This ends up being the same as a very efficient gas
motorcycle. However, the battery cost is included in the initial
purchase (and will likely last 10K miles). Many motorcycles never see
a day past 10K miles (though I find that hard to relate to). My
operating cost estimates can be found here:
http://lennonrodgers.googlepages.com/vehicle_calculations.xls

Best,

-Lennon



On Mon, May 5, 2008 at 6:36 PM, Travis Gintz <[EMAIL PROTECTED]> wrote:
> thats a great way to get a cheap roller that can be used...
>
> Might talk with them about making a "conversion" for it.... wonder if
> there's a distributor up here in PDX? Lemme google it :)
>
> Great job, keep us posted, take some more video.
>
>
>
> On Mon, May 5, 2008 at 11:00 AM, Mike <[EMAIL PROTECTED]> wrote:
> >
> > >I put together this site describing my design (calculations, parts
> > >list, step-by-step mounting methods, etc.):
> > >
> > >www.electricmotion.org
> >
> > Nice Lennon!
> >
> > I wish I had a website! Ha ha ha.
> > --
> >
> > The Electric Motorcycle Portal
> > http://www.electricmotorcycles.net/
> >
> > Electric Motorcycle Listserv
> > http://www.electricmotorcycles.net/listserv
> >
> >
>
>
>
> --
>
> Travis Gintz
> 1986 Honda VFR DC conversion
> Http://blog.evfr.net/

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