Ahoy All Skipper Owners.

Further to my "Overhaul" message.

Whilst reassembling the head I discovered an inherent defect that caused
the excessive backlash I noticed in the operating handle.

The arm that connects the pump shaft to the piston has a screw in it that
tightens the shaft end of the lever around the operating shaft with a
woodruff key preventing creep.

The slit cut in that end of the arm that the screw squeezes together to do
this tightening is not long enough and needs to extend further from the
shaft towards the piston end of the shaft in order to allow sufficient
movement of the metal to actually tighten firmly around the shaft.

I extended this cut about 3/8" to 1/2"  more  with a hacksaw threaded
through the shaft hole and that was sufficient to allow the arm tighten
around the shaft.  The bronze 5/16" screw that does this tightening showed
signs of thinning so I also changed this screw from bronze to 304 stainless
in order to get the squeeze needed without breaking the screw.  The head
uses stainless for springs and they show no deterioration  

Time will tell how well this works.  However, without this tightness the
lever will move on the shaft resulting in relative movement and putting all
the working stress solely on the woodruff key.  The woodruff key will rock
back an forth with the entire force of the operating lever on it which will
result in the destruction of the slot the woodruff key fits into on the
shaft ultimately requiring replacement of the shaft, key and operating arm. 



Norm
S/V Bandersnatch
Lying Julington Creek
30 07.72N  081 38.40W


_______________________________________________
Liveaboard mailing list
[email protected]
To adjust your membership settings over the web 
http://www.liveaboardnow.org/mailman/listinfo/liveaboard
To subscribe send an email to [EMAIL PROTECTED]

To unsubscribe send an email to [EMAIL PROTECTED]
The archives are at http://www.liveaboardnow.org/pipermail/liveaboard/

To search the archives http://www.mail-archive.com/[email protected]

The Mailman Users Guide can be found here 
http://www.gnu.org/software/mailman/mailman-member/index.html

Reply via email to