On Fri, Apr 17, 2009 at 09:07:21PM -0400, Skip Gundlach wrote:
> 
> We have new, L16H batteries in our 880AH house bank, flooded cell.  In
> a perfect world to make them last longest, I know that they'd never be
> allowed to drop below 100% capacity - but then, what's the point of
> having a battery?

They make pretty boat decorations? :)
 
> So, the question (well, maybe two) is:
> 
> What is the recommended, real-world cycle? That is, how low do you
> take your flooded batteries on a regular basis? Related, is there a
> readily available source for information on the numbers of cycles to a
> given percentage of discharge in a battery life span? I.e., 500
> cycles to 50% and back to 100% but only 100 cycles to 20% and up to
> 75%, or the like (recognizing that these numbers have no relation to
> any battery made)?

I don't know of any resource of that kind, unfortunately, but my
approach - which at least allows some kind of handle on the process - is
to consider over-discharging (which I define as anything below 60% on
heavy-duty batteries) as progressive degrees of damage; the further down
you go, the more damage there is.
 
If I had to put numbers on it, I'd say that completely cycling a heavy
duty battery (100% to 0%) a hundred times or fewer will kill it dead.
With "perfect" usage - and by that I mean never letting the total drop
below 60% or so, recharging at as high a rate as practicable (up to 20%
of AH capacity), and equalizing the batteries on a regular schedule -
you could get several thousand cycles out of it. That's really what
you're working for: trying to maximize that number. Anytime you abuse
the batteries, you're shifting it down.

> Second, what do those of you with flooded cells, not connected to the
> shore power all the time (that is, full-time cruisers or rarely
> connected to the utility-based power cord) have as a practice?  What
> charge regime, and how, do you observe?  Never below X%, seldom above
> Y%/Always more than Y% of capacity?

Yeah, sorta, more or less. In general, except sometimes. :) The regime
that I described above is what I try for; however, the realities of
living aboard, the necessity of occasional heavy power use, sometimes
being away from the boat for weeks at a time, etc. all militate against
that "perfect" usage. As a result, I expect (based on all my previous
experience) 4 to 5 years out of a set of batteries based on my usage
patterns.

I do want to point out that part of my success with keeping my batteries
alive as long as I do is thanks to the skipper of "Bandersnatch": a
number of years ago, I listened to Norm's advice about equalizing
batteries much more often than recommended by even the most conservative
battery manufacturers, and testing the individual cells with a
hydrometer to get a feel for what's actually going on inside. It's made
a really big difference.
 
> Knowledgeable assistance appreciated, and your practice, whether
> empirical or just "is" would also be appreciated.

Everything I know about this, I've learned from my years on the water.
Oddly enough, my understanding of matters electrical and electronic has
mattered very little - this is a science all its own, combining
chemistry, physics, common sense, brute force, and experience in
arbitrary amounts. I hope you find it helpful.


-- 
* Ben Okopnik * Editor-in-Chief, Linux Gazette * http://LinuxGazette.NET *
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