I pretty well agree with all the other great advice you've gotten, but
one item does prick my ears -

>The only place raw water touches the engine are the heat exchanger (which is 
>brand new)

Any time you have a *new* part taht *could* be related to a failure,
it's worth a second glance to check for infant mortality of the new
part.

jim


On Fri, Dec 3, 2010 at 5:22 AM, S/V Kaleo <[email protected]> wrote:
> Thank you for the replys and advice. I realize I should have given more 
> details in my email last night.
>
> I discovered the water after the engine had been shutdown for about 4 hours 
> (it had ran fine all day) and after I pumped the oil out this morning it was 
> still quite black i.e. Not grey or milky leading me to believe that the water 
> entered only after shutdown. The salty taste has me fairly convinced it's raw 
> water (were cruising in salt water).
>
> After changing the oil, I'm able to turn the engine over with a wrench, 
> meaning no hydraulic lock due water in a cylinder.
>
> I removed the exhaust hose from the back of the manifold and it was dry so 
> there isn't water coming in from the muffler and leaking into the cylinders 
> from a valve.
>
> The only place raw water touches the engine are the heat exchanger (which is 
> brand new) and the raw water pump which is shaft driven and connected to the 
> oil sump via a shaft and seals. I just discovered a service bulletin for my 
> motor that talks about how the seals fail and let raw water.

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