Hi, Norm and list,

From: Norm 
Sent: Saturday, August 25, 2012 6:28 PM 
To: [email protected] 
Subject: Re: [Liveaboard] New Flying Pig 

A suggestion – if you haven't already done it:

I have, actually, but it’s a good reminder...

I have two squeeze bolts, which compress a slight gap, on the tail of the 
flange/coupling.  The shaft and flange are within .001 of each other so don’t 
have a lot of slop.  That wasn’t tightened until the end.

I also have a 1/4 hole opposite the key on my flange/coupling (which, by the 
way, was trued along with my shaft; it was .004 out, which could have 
contributed to my mid-shaft whip for which the intermediate bearing that I 
finally had to cut off was installed to cure/damp). That's drilled and tapped 
for a cone-point bolt to meet the drill-out receiver in the shaft.

That's got a square, holed head for only 4 sides to strongly apply a wrench, 
and then later mouse.

I centered the hole and the drill-out, and set the screw before I moused it to 
the gap of one of the side bolts (which I then tightened, preventing any damage 
to the aircraft wire which were in the slot, over the bolt).

I brought the flange to the transmission and feeler-gauged it to be somewhere 
between .0025 and .003 out (up to the hard-mounted point, .002 fit on the 
opposing pair at right angles, and I could barely get a .003 gauge into the far 
side), well within the recommended .004 tolerance.  Once I’d confirmed that 
measure on all 4 bolts (same position tight each time despite removal and 
rotating the shaft 1/4 turn x 4), I tightened them.  Actually, with flexible 
mounts, I can't see how it makes much difference, but I did it anyway :{))

Thanks for the suggestion.  I can’t claim to have lost a shaft, but I have 
pulled a transmission out, with no ill effects – and that’s part of why I am 
going back to a standard packing gland (that, and that it also would damp any 
mid-range whip, which I believe I will have killed in any case).

L8R

Skip
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