https://github.com/llvmbot created 
https://github.com/llvm/llvm-project/pull/164354

Backport f3a60cf8dd602958f706c11db66e401257364be7

Requested by: @androm3da

>From 9649dbef3d692639cea0abac0cdc820aac990e34 Mon Sep 17 00:00:00 2001
From: Alexey Karyakin <[email protected]>
Date: Mon, 20 Oct 2025 19:42:16 -0500
Subject: [PATCH] [Hexagon] Incorrect MIR after "hexinsert" pass (#164021)

The "hexinsert" pass tries to replace bitfield operations with Hexagon
`insert` instructions. To limit memory usage, there is a limit on the
internal table size. When the limit is reached, the state is not
correctly cleaned up so defs from from new `insert` instructions are not
deleted after processing the basic block. Later, these defs can be
incorrectly used in other basic blocks even they are not reachable. Then
compiler will crash with:

*** Bad machine code: Virtual register defs don't dominate all uses. ***

Fixes: #163774
(cherry picked from commit f3a60cf8dd602958f706c11db66e401257364be7)
---
 llvm/lib/Target/Hexagon/HexagonGenInsert.cpp |  8 +++-
 llvm/test/CodeGen/Hexagon/insert-big.ll      | 45 ++++++++++++++++++++
 2 files changed, 51 insertions(+), 2 deletions(-)
 create mode 100644 llvm/test/CodeGen/Hexagon/insert-big.ll

diff --git a/llvm/lib/Target/Hexagon/HexagonGenInsert.cpp 
b/llvm/lib/Target/Hexagon/HexagonGenInsert.cpp
index a9201460d8e2e..2399e2a28eb22 100644
--- a/llvm/lib/Target/Hexagon/HexagonGenInsert.cpp
+++ b/llvm/lib/Target/Hexagon/HexagonGenInsert.cpp
@@ -921,6 +921,10 @@ void HexagonGenInsert::collectInBlock(MachineBasicBlock *B,
   // successors have been processed.
   RegisterSet BlockDefs, InsDefs;
   for (MachineInstr &MI : *B) {
+    // Stop if the map size is too large.
+    if (IFMap.size() >= MaxIFMSize)
+      break;
+
     InsDefs.clear();
     getInstrDefs(&MI, InsDefs);
     // Leave those alone. They are more transparent than "insert".
@@ -943,8 +947,8 @@ void HexagonGenInsert::collectInBlock(MachineBasicBlock *B,
 
         findRecordInsertForms(VR, AVs);
         // Stop if the map size is too large.
-        if (IFMap.size() > MaxIFMSize)
-          return;
+        if (IFMap.size() >= MaxIFMSize)
+          break;
       }
     }
 
diff --git a/llvm/test/CodeGen/Hexagon/insert-big.ll 
b/llvm/test/CodeGen/Hexagon/insert-big.ll
new file mode 100644
index 0000000000000..a298930b6da6d
--- /dev/null
+++ b/llvm/test/CodeGen/Hexagon/insert-big.ll
@@ -0,0 +1,45 @@
+; Check that llc does not abort, which happened due to incorrect MIR.
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=1 < %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=2 < %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=3 < %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=4 < %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=5 < %s
+
+; Look for this symptom, in case llc does not check invalid IR.
+; CHECK-NOT: insert(%14,%5,#5,#5)
+
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=1 -debug-only=hexinsert 
-stop-after hexinsert < %s 2>&1 | FileCheck %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=2 -debug-only=hexinsert 
-stop-after hexinsert < %s 2>&1 | FileCheck %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=3 -debug-only=hexinsert 
-stop-after hexinsert < %s 2>&1 | FileCheck %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=4 -debug-only=hexinsert 
-stop-after hexinsert < %s 2>&1 | FileCheck %s
+; RUN: llc -O2 -mtriple=hexagon -insert-max-ifmap=5 -debug-only=hexinsert 
-stop-after hexinsert < %s 2>&1 | FileCheck %s
+
+define i32 @f(i32 %0, i32 %1, i32 %2) {
+entry:
+  switch i32 %0, label %common.ret1 [
+    i32 8907, label %3
+    i32 4115, label %6
+  ]
+
+common.ret1:
+  %common.ret1.op = phi i32 [ %5, %3 ], [ %526, %6 ], [ 0, %entry ]
+  ret i32 %common.ret1.op
+
+3:
+  %4 = shl i32 %2, 5
+  %5 = and i32 %4, 992
+  br label %common.ret1
+
+6:
+  %7 = shl i32 %0, 10
+  %8 = and i32 %7, 7168
+  %9 = shl i32 %0, 5
+  %10 = and i32 %9, 992
+  %11 = or i32 %10, %8
+  %12 = and i32 %0, 1
+  %13 = or i32 %11, %12
+  %14 = shl i32 %1, 1
+  %15 = and i32 %14, 2031616
+  %526 = or i32 %13, %15
+  br label %common.ret1
+}

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