I finally had some time to take Doug's advice and reburn our indexes with a larger TermInfosWriter.INDEX_INTERVAL value.
It looks like you're using a pre-1.4 version of Lucene. Since 1.4 this is no longer called TermInfosWriter.INDEX_INTERVAL, but rather TermInfosWriter.indexInterval.
Is this setting incompatible with older indexes burned with the lower value?
Prior to 1.4, yes. After 1.4, no.
Doug
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