I came into this conversation a bit late, but...
So you're tiling, and using MS as your backend. Are you using TileCache
or similar in between? If so, TileCache supports "meta-tiling" which may
help your label problems significantly.
Using meta-tiling, TileCache requests a much larger tile (say a 5x5
tile) and slices it up. Thus, MapServer generates fewer tile edges and
truncated/missing labels.
That's aside from the obvious benefits of caching your tiles, if your
layer isn't subject to change often such that caching is appropriate.
--
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