http://www.livescience.com/23151-giant-nasa-rocket-space-launch-cost.htm
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The giant rocket NASA is building to carry astronauts to Mars and other
destinations in deep space may cost $500 million per launch when it's
flying regularly, space agency officials said Tuesday (Sept. 11).

NASA is eyeing $500 million as a target right now for the Space Launch
System (SLS) when it begins making roughly one flight per year, which
could begin happening after 2023. But things could change as the SLS
program - which was just announced in September 2011 - matures,
officials said.

"We've estimated somewhere around the $500 million number is what an
average cost per flight is," SLS deputy project manager Jody Singer, of
NASA's Marshall Space Flight Center in Huntsville, Ala., said Tuesday
during a presentation at the American Institute of Aeronautics and
Astronautics' SPACE 2012 conference in Pasadena, Calif.

"But again, I'd caution you, because we still are working on our
contracts and where we're going," Singer added. "Plus we're in the
development phase, and you really have to have a little bit more of a
steady-state flight launch to be able to get the more efficient launch
rate. But that's the number we're using right now." 

NASA's next big rocket

NASA unveiled the SLS just two months after the last flight of its
venerable space shuttle program, which was grounded in July 2011 after
30 years of orbital service.

But the giant rocket and the capsule it will loft - known as the Orion
Multi-Purpose Crew Vehicle - are not a replacement for the space
shuttle. That space-taxi role will be filled by private American
spaceships, which NASA is grooming to be ready to carry astronauts to
and from low-Earth orbit by 2017.

The SLS-Orion combo, on the other hand, is a deep space transportation
system. In 2010, President Barack Obama charged NASA with getting
astronauts to a near-Earth asteroid by 2025 and then on to the vicinity
of Mars by the mid-2030s, and SLS-Orion is how NASA will try to make
that happen.

The first test flight of the SLS is slated for 2017, and NASA hopes the
rocket will begin lofting astronauts in 2021.

If the SLS is able to meet the $500 million target, it would end up
being cheaper to fly than the space shuttle. The shuttle program cost
about $209 billion (in 2010 dollars) over its lifetime and made a total
of 135 flights, yielding an average cost per launch of more than $1.5
billion.

Two or three flights per year

In its initial incarnation, the SLS will be capable of lifting 70 metric
tons of payload. But NASA eventually plans to build several variants of
the rocket, allowing it to carry 105 tons in one configuration and 130
tons in another.

"We can move from one configuration to the other configuration with not
a lot of cost," Bill Gerstenmaier, NASA's associate administrator for
human exploration and operations, said Tuesday at the SPACE 2012
conference.

"It's clear for the Mars missions that we talk about, we're going to
need the 130 metric ton capability," Gerstenmaier added. "For a lot of
other missions - from the science missions, et cetera - they can really
be supported well with the 105 metric ton capability rocket."

NASA is also aiming to launch the SLS-Orion combo two or three times per
year eventually, Gerstenmaier said. That rate should be sufficient to
take care of the agency's human spaceflight business beyond Earth orbit,
and it will help keep costs down.

"We don't want to build a huge infrastructure that supprts a very high
flight rate - then it'd cost us a lot if we're at substantially less
than that flight rate," Gerstenmaier said.
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