[Chalk one up for designed redundancy! Any competent engineer knows that 
failure is always a possibility. So you design fault tolerant systems. 
This is one situation where it was needed, and it worked as intended.]

That smooth SpaceX launch? Turns out one of the engines came apart
Video shows craft continuing to orbit after burst of flame, falling debris.

by John Timmer
Ars Technica

Oct 8 2012, 11:15am CDT

http://arstechnica.com/science/2012/10/that-smooth-spacex-launch-turns-out-one-of-the-engines-exploded/


Those of us who watched the live feed of last night's Falcon 9 launch 
could be forgiven for assuming that everything went according to plan. 
All the reports that came through over the audio were heavy on the word 
"nominal," and the craft successfully entered an orbit that has it on 
schedule to dock with the International Space Station on Wednesday. But 
over night, SpaceX released a slow-motion video of what they're calling 
an "anomaly."

Watch the video embedded below (starting at about the 27-second mark), 
though, and the term anomaly will look like a serious understatement. 
The video clearly shows a larger burst of flame within the normal plume 
of rocket exhaust, followed shortly by debris falling from the rocket.

http://www.youtube.com/watch?feature=player_embedded&v=y6zsZiVa998


The Falcon 9, as its name implies, has nine engines, and is designed to 
go to orbit if one of them fails. On-board computers will detect engine 
failure, cut the fuel supply, and then distribute the unused propellant 
to the remaining engines, allowing them to burn longer. This seems to be 
the case where that was required, and the computers came through. The 
engines are also built with protection to limit the damage in cases 
where a neighboring engine explodes, which appears to be the case here.

SpaceX has indicated that it will provide a more detailed report on the 
event later today. We'll update the story when that becomes available.
The remaining engines shrug off the apparent explosion of their neighbor.

Update:

SpaceX has released the following statement:

"Approximately one minute and 19 seconds into last night’s launch, the 
Falcon 9 rocket detected an anomaly on one first stage engine. Initial 
data suggests that one of the rocket’s nine Merlin engines, Engine 1, 
lost pressure suddenly and an engine shutdown command was issued 
immediately. We know the engine did not explode, because we continued to 
receive data from it. Our review indicates that the fairing that 
protects the engine from aerodynamic loads ruptured due to the engine 
pressure release, and that none of Falcon 9’s other eight engines were 
impacted by this event."

"As designed, the flight computer then recomputed a new ascent profile 
in real time to ensure Dragon’s entry into orbit for subsequent 
rendezvous and berthing with the ISS. This was achieved, and there was 
no effect on Dragon or the cargo resupply mission."

"Falcon 9 did exactly what it was designed to do. Like the Saturn V, 
which experienced engine loss on two flights, Falcon 9 is designed to 
handle an engine out situation and still complete its mission."

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