Just One Word: Fructose

By Griffin Wright
Wired News

11:00 AM Jun, 29, 2006

http://www.wired.com/news/technology/1,71268-0.html


Plastic could be made from a common form of sugar instead of petroleum if 
the industry adopts a new process developed by scientists at the University 
of Wisconsin at Madison.

With concern growing over America's reliance on finite resources such as 
oil, there's mounting pressure to develop renewable sources for 
traditionally oil-based chemicals and commodities. Researchers have been 
looking at various plant materials as possible alternatives. But the 
challenge is to find a process that is also economically competitive with 
petroleum-based options.

"That's going to be the path forward, using alternative sources for these 
polymers," said Brent Shanks, a professor of chemical and biological 
engineering at Iowa State University, who did not participate in the 
research. "But only if they can be produced more cheaply."

The Wisconsin researchers have taken a step in that direction. They 
discovered a more efficient way to manipulate fructose, creating a chemical 
that can produce common polymers found in many plastic items including food 
containers and synthetic fibers such as Mylar.

Making plastic is a multi-step process requiring the production and use of 
a stew of different intermediate chemicals. One of the most common in the 
petrochemical industry is terephthalic acid, which is derived from 
petroleum and is a starting compound for many plastics.

Researchers have known for years that some of these oil-based plastic 
intermediates could be replaced by compounds derived from plant materials. 
HMF (hydroxymethylfurfural), for example, can be produced using plant 
carbohydrates and could be used to replace terphthalic acid. The trouble 
has always being making the conversion cost-effective.

In the new research, which will be published in the June 30 issue of the 
journal Science, the Wisconsin scientists came up with a more streamlined 
and Earth-friendly way of mixing chemicals to make HMF from fructose. Once 
the HMF has been produced, it can be easily converted into a chemical 
called furan dicarboxylic acid, or FDCA. This can replace terephthalic 
acid, said James Dumesic, who led the research.

Initially, producing plastics this way might require some investment, but 
the long-term gain would be that the process is much cleaner than 
petroleum-based methods. While using petroleum dumps new carbon dioxide 
into the air, extracting chemicals from plants releases gasses that likely 
wouldn't contribute to global warming because they are already part of the 
ecosystem.

The up-front costs for this new process are less important than those that 
have contributed to the slow introduction of alternative fuels such as 
ethanol, Dumesic said.

"The energy costs are less important when you make a valuable, recyclable 
material (such as a polyester) from biomass in contrast to making a fuel, 
because the recyclable material has a long-term life, whereas a fuel is 
burned only one time," he said in an e-mail.

The research is an important step, Shanks said, because creating more 
sustainable plastics requires new ways of creating plastic precursors from 
renewable sources.

"Prof. Dumesic has shown there are ways to improve the process by using 
non-routine ways to produce the intermediates," he said.


=================================================
George Antunes                    Voice (713) 743-3923
Associate Professor               Fax   (713) 743-3927
Political Science                    Internet: antunes at uh dot edu
University of Houston
Houston, TX 77204-3011         



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