http://www.redorbit.com/news/space/564327/nasa_to_decide_if_gap_fabric_needs_repair/index.html

NASA to Decide if Gap Fabric Needs Repair

By MIKE SCHNEIDER

CAPE CANAVERAL, Fla. - NASA managers could decide Sunday whether a piece 
of fabric filler sticking out from thermal tiles on space shuttle 
Discovery's belly needs to be plucked out by astronauts during a 
spacewalk this week.

The gap filler, which is cracked and just a couple of inches at its 
longest point, remains one of the few concerns that needs resolving 
before mission managers give the green light for Discovery to return to 
Earth in over a week.

The early consensus is that it probably won't pose problems during the 
shuttle's re-entry into Earth's atmosphere, but engineers pulled an 
all-nighter to recommend what, if anything, needs to be done, NASA 
officials said.

Agency managers already have cleared a slew of areas on the shuttle that 
raised their interests after viewing images taken during Discovery's 
flight to the international space station and before the shuttle docked 
with the orbiting complex.

Markings on the shuttle's nose cap were determined to be harmless bird 
droppings. Marks on certain panels of the thermal blanket covering 
Discovery's belly didn't have crushed coating or other signs of damage. 
Two other gap fillers didn't appear to pose problems.

If necessary, astronauts Piers Sellers and Mike Fossum could try to 
pluck the gap filler during their third scheduled spacewalk, which is 
set for Wednesday.

During their first spacewalk, they demonstrated on Saturday that they 
could make repairs to the shuttle from the end of a 100-foot combination 
of a robotic arm and a boom. The duo will make their second spacewalk 
Monday to replace a cable on the space station's rail car.

"You guys proved the arm and boom are stiff enough to use for 
(spacewalks)," flight controllers wrote Discovery's crew in an 
electronic morning message, adding that engineers on the ground who work 
on the shuttle's protective skin "are sleeping easier tonight" because 
of their spacewalk.

Discovery's six astronauts planned Sunday to finish unloading almost 
7,000 pounds of cargo and supplies they brought to the space station. 
They also planned to talk to reporters 220 miles below on Earth during a 
news conference with the space station's three crew members.

The shuttle crew awoke to a recording of ABBA's "I Have a Dream," a song 
chosen by pilot Mark Kelly's two daughters.

"It sometimes is like being in a dream up here," Kelly radioed to 
Houston. "The floating is a big part of that."

Engineers also were analyzing whether two thermal blankets on Discovery 
that appear slightly damaged pose any risk of flying off the shuttle 
during re-entry into Earth's atmosphere.

"Both of these items are very close to be cleared as safe ..." flight 
controllers wrote Discovery's crew in an electronic message Sunday morning.

The gap filler that concerns managers is located just above an area on 
the shuttle's belly that is connected to the external tank during 
launch. Gap filler is material fitted between thermal tiles to prevent 
them from rubbing against each other.

Discovery had a similar piece of fabric sticking out in the same place 
during last year's flight of the shuttle, the first since the Columbia 
disaster in 2003. Two pieces of gap filler had to be removed from 
Discovery's belly during a spacewalk last year because of concerns they 
would cause problems during the shuttle's re-entry into Earth's atmosphere.


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