By Todd Halvorson, Florida Today

http://www.usatoday.com/tech/science/space/2006-07-11-shuttle-recovery_x.htm
?POE=TECISVA

CAPE CANAVERAL - Discovery's spacewalkers will test heat shield repair
techniques Wednesday, and the astronauts say NASA finally has recovered from
the 2003 Columbia accident.

"I think my brother put it very well," shuttle pilot Mark Kelly said after
speaking to his twin sibling, Scott, who also is an astronaut, on an
Internet phone. "He said, 'We're back, baby!' "

Midway through NASA's second post-Columbia test flight, the astronauts said
Discovery's trouble-free launch and the lack of heat shield damage puts the
agency in position to resume construction of the half-built International
Space Station.

"I think we were all hoping for two things to come out of (the mission),"
said Discovery astronaut Piers Sellers.

"The first thing is that the shuttle would fly with no problems, no big
dings on ascent, and we'd have a clean vehicle. And we seem to have achieved
that," the British-born scientist said.

'"The second thing is that we would leave the station in good shape and
ready to pick up the assembly sequence. The line would be drawn where it was
rubbed out before Columbia. We would start again with the next mission and
continue assembly," he said. "I think we're there now."

The U.S. and 15 international partners intend to restart station
construction during a shuttle mission set for launch in late August.
Fourteen flights after that are required to finish the outpost.

The prime goal of Discovery's mission was to test safety changes to the
shuttle's external tank. Columbia was downed after a 1.67-pound chunk of
foam insulation broke free from its tank, drilling a six-to 10-inch hole in
the shuttle's left wing. Hot gasses blowtorched through the wing during
atmospheric re-entry, destroying the shuttle and killing seven astronauts.

Safety changes since prevented all but several small pieces of foam from
coming off Discovery's tank. No damage was done to its thermal armor, and
the astronauts say they'll feel safe when the shuttle returns to Earth next
Monday.

On Wednesday, Sellers and spacewalking partner Mike Fossum will test heat
shield repair materials and techniques.

The two will use black goo to repair deliberately damaged wing panel samples
stowed in the shuttle's cargo bay. Sellers likened the test to "a careful,
meticulous lab experiment."

"It really is lab work and we're going to do the best, most careful job we
can," he added.

The consistency of peanut butter, the adhesive repair material is designed
to ward off the extreme temperatures - up to 3,000 degrees Fahrenheit - that
shuttle wing panels are exposed to during an hourlong free-fall back to
Earth. It's specifically made to fix small cracks.

The repaired samples will be brought back to Earth and tested in an arc jet
facility here at NASA's Johnson Space Center - a test lab where engineers
can mimic the conditions the shuttle orbiter encounters during searing
plunges through the atmosphere.

The spacewalk is the last of three outside excursions planned during
Discovery's stay at the international outpost. The shuttle and its
astronauts are scheduled to depart the station on Saturday. They're due back
at Kennedy Space Center Monday.

Gregory S. Williams
[EMAIL PROTECTED]



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