http://www.heliovolt.com/technology.php - with video

HelioVolt's Unique TechnologyHelioVolt FASST (tm) Process

Rapid, Low Thermal Budget Process Adaptable to Multiple Substrates 
Controllable Process to Optimize Device Quality, Throughput and Yield 
Ability to Customize Form, Size, and Reflective Tints for Architectural
Applications 

8 US Patents issued so far, 3 applications pending 
The FASST (tm) process synthesizes the key CIGS absorber layer in two
distinct steps. The first step is the deposition of two materials layers
which form the chemical basis of the CIGS layer. The second step is the
synthesis of those materials into a crystalline thin film of CIGS.

The deposition of precursors on two separate surfaces allows each to be
tailored independently, and low-temperature deposition allows rapid
deposition while circumventing the problems caused by excessive
re-evaporation of selenium, which always occurs at high temperature.

In the second step of the process, the two coatings are pressed together
into intimate contact. Rapid heating causes a chemical reaction between the
two precursor films, forming the CIGS absorber layer. This is the similarity
between the FASST(tm) process and anodic wafer bonding, a method developed
historically to reduce the temperature required to bond two wafers together.
By heating the film through the superstrate, the substrate is exposed to
less heat, dramatically reducing the overall thermal budget of the process.

Unlike any other method used to form CIGS films, HelioVolt's proprietary
FASST(tm) process permits direct control of the pressure during synthesis,
which guarantees effective incorporation of selenium into the crystal
lattice, essential to its favorable electronic properties.

The resulting CIGS film adheres to the substrate, allowing the superstrate
to be reused. In effect, the superstrate is a reusable tool, a die used to
emboss the crystallographic structure of CIGS onto the substrate in this
revolutionary nanotechnology "printing" process.

Video: HelioVolt's FASST (tm) Process 

Requires Microsoft Media Player

Patents Issued 
April 19, 2005 US Patent 6,881,647 Synthesis of layers, coatings or films
using templates 

September 28, 2004 US Patent 6,797,874 Layers, coatings or films synthesized
using precursor layer exerted pressure containment 

September 7, 2004 US Patent 6,787,012 Apparatus for the synthesis of layers,
coatings or films 

May 18, 2004 US Patent 6,736,986 "Chemical synthesis of layers, coatings or
films using surfactants" 

April 13, 2004 US Patent 6,720,239 "Synthesis of layers, coatings or films
using precursor layer exerted pressure containment " 

July 15, 2003 US Patent 6,593,213 "Synthesis of layers, coatings or films
using electrostatic fields." 

May 6, 2003: US Patent 6,559,372 "Photovoltaic devices and compositions for
use therein." 

December 31, 2002: US Patent 6,500,733 "Synthesis of layers, coatings or
films using precursor layer exerted pressure containment."

Gregory S. Williams
[EMAIL PROTECTED]



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