Andrew Peters wrote:

 Hi Terry, a mate of mine has just bought himself a 510, it needs a blue slip, its all pretty good but it has some pretty decent lights on it, ive only breifly checked it out, all the wiring is stock. The globes are hallogens, i have no idea on wattage for either hi or low but pretty much nothing works, ie you can only get lows with the switch 1/2 on and the beam switch foreward, every other switch combo gives nothing,

Andrew,

[This 510  has the classic symptoms of a blown headlight relay which is usually located on the strut tower opposite  the fuse box and just beside the horn relay. There are 2 types of headlight relay for early & late models and they are  interchangeable but the connecting plug is different and requires a few connectors to be soldered on. The longer rectangular type with a bunch of red wires attached to the bottom of it is the earlier one and the later relay is basically square but the connector plugs straight into the bottom of the relay.]

i have an old email from you (year or 2) explaining how to wire the high beams with a relay and the standard wiring setup, i was wondering if you could help me out with the low beam setup. I havent checked any under dash wiring as when i had a look at it my multimeter went nuts, and i wasnt about to pull it apart to see what went where. here is the stuff you sent, i.e. is it the same sort of thing with the lows?

[No, the lows simply run off the standard relay without any mods at all, you can run up to 90/100w inserts without problems, any higher than 100w x 2 on outer high beams i would suggest another relay or the dual fused New Era to run the high beams on both inner & outer inserts]
 
 [This is the DIY highbeam improvement instructions]

regards
Terry
   I will supply easy to DIY details for wiring a high beam headlight relay in a
510. In this example I will use the relatively inexpensive Bosch 30A mini
relay, although for serious lighting, say above 300 watts use a relay such as
the New Era NLR-132 which will supply 2 fused 30 amp circuits and works great
for 4 super oscars on the rally car, a bit much for a road car though. The
Bosch 30A relay is found in most auto parts shops and has numbered pins to make
it easy to wire and is rated to take 360 watts in theory, but I usually limit
these to 260 watts for road use.

<snipped>


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