Take a look in .bundle/environment.rb and check the load path for each gem.
Sometimes bundler messes up, especially older versions.

..tony..

On Sun, May 9, 2010 at 8:12 PM, Ming <[email protected]> wrote:

> "bundle package" does indeed create ./bundle/environment.rb but I
> still get the error from passenger about extlib not found.
>
> i also tried "bundle lock" yielding the same error.
>
> still, the modification to config.ru below is what works for me:
>
> require File.expand_path('../.bundle/environment', __FILE__)
> #require File.expand_path('../gems/environment', __FILE__)
>
> I should add that I am using ruby 1.8.7.  i read a post somewhere that
> about ruby 1.9 and the same extlib problem.  perhaps upgrading to 1.9
> would help here?
>
> complete config.ru (generated by dummy app that i copied over to my
> existing project):
>
> begin
>  # Try to require the preresolved locked set of gems.
>  #require File.expand_path('../.bundle/environment', __FILE__)
>   require File.expand_path('../gems/environment', __FILE__)
> rescue LoadError
>  # Fall back on doing an unlocked resolve at runtime.
>  require "rubygems"
>  require "bundler"
>  Bundler.setup
> end
>
> require 'merb-core'
>
> Merb::Config.setup(
>  :merb_root   => File.expand_path(File.dirname(__FILE__)),
>  :environment => ENV['RACK_ENV']
> )
>
> Merb.environment = Merb::Config[:environment]
> Merb.root        = Merb::Config[:merb_root]
>
> Merb::BootLoader.run
>
>
> On May 9, 7:03 pm, Tony Mann <[email protected]> wrote:
> > I am using Passenger. Just do a "bundle package" to create the
> > .bundle/environment.rb file.
> >
> > ..tony..
> >
> >
> >
> >
> >
> > On Sun, May 9, 2010 at 3:59 PM, Pavel Kunc <[email protected]> wrote:
> > > Hi,
> >
> > > I'm not familiar with the Passenger but I do use Unicorn on the
> > > production and Thin during the development. I have groups in my
> > > Gemfile for production and development.
> >
> > > That should give you gems only for production and only for
> > > development. However it still installs Mongrel on your production
> > > server, but won't use it, as mentioned by Michishinge.
> >
> > > Adding explicit extlib dependency doesn't feel right to me because
> > > merb-core requires extlib explicitly and the gem depends on the extlib
> > > as well. So it seems that the problem is with initializing the Bundler
> > > environment so the extlib is not found. Does your config.ru looks
> > > similar tohttp://gist.github.com/305490?
> >
> > > The files in the .bundle directory are created when you call budle
> > > lock, locked bundle will create those files.
> >
> > > Would anybody be willing to create the Passenger page on the wiki? It
> > > seems we need that quite a lot.
> >
> > > Pavel
> >
> > > On May 9, 1:34 pm, Michishige Kaito <[email protected]> wrote:
> > > > I don't think so. I was thinking of your development process. You
> could
> > > put
> > > > mongrel (or whatever server you want to use in development) in a
> > > development
> > > > bundle group, so it won't be loaded when you run the app in
> production.
> > > When
> > > > you deploy you can also "bundle --without" and ignore the development
> > > group
> > > > on the production server completely.
> >
> > > > If memory serves me well, I had to add an explicit extlib dependency
> in
> > > the
> > > > Gemfile a while ago. Try that.
> >
> > > > 2010/5/9 Ming <[email protected]>
> >
> > > > > I don't actually want to deploy my app using mongrels, I am using
> > > > > passenger.
> >
> > > > > However, do you think getting bundle exec to work with mongrels
> will
> > > > > do the necessary configuration that will enable the use of
> passenger
> > > > > with the default config.ru?
> >
> > > > > On May 8, 8:46 pm, Michishige Kaito <[email protected]>
> wrote:
> > > > > > 2010/5/8 Ming <[email protected]>
> >
> > > > > > > "bundle exec merb" returns errors
> >
> > > > > > > "bundle exec bin/merb" tells me mongrel is not installed
> >
> > > > > > > but plain "bin/merb" works fine.
> >
> > > > > > > anyhow, passenger doesn't execute from the command line.
> >
> > > > > > Try bundle exec bin/merb -a thin if you have thin installed. Or
> > > include
> > > > > > mongrel into your bundle.
> >
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