In a message dated 11/20/2005 11:30:47 P.M. US Mountain Standard Tim,  
[EMAIL PROTECTED] writes:

Allright, I'll admit it: There's no way I'd attempt to rebuild my  engine, so
I'm either putting in a used one, or having it rebuilt. (talking  about my 83
240D with siezed engine)

So let me ask: Who can tell me  what I might get charged to have this done. I
know nobody can say with  accuracy, but I'm just asking for input based on
your experiences, list.  Let's assume it needs a complete rebuild.

And thanks for the tip about  a good indie in Phoenix, Chuck, and others. He 
sounded like a real good  guy - friendly and an enthusiast. But I have not 
yet called him back to  ask him
what he might charge for a rebuild, because at the time I spoke to  him, my 
intentions were
to put in a used engine. So what do you  guys/gals think?



Brian,
 
I spent over $2700 on my 300SD rebuild, which had one blown piston and  about 
230,000 miles on the engine.  I did all of the labor and just  paid for 
machine shop services.
 
I did put a new head on it and the engine got new liners and pistons,  which 
sometimes you can re-use.  Stuff like a new water pump, rebuild  vacuum pump, 
timing chain and tensioner, new chainguides, etc, are all common  replacement 
items at the time of an overhaul.
 
Did your brother look inside the valve cover through the oil fill  cap.  I 
bet your timing chain broke and you have a broken camshaft and  camshaft 
support 
bearings..  That is a typical locked up diesel. And  it happens instantly 
with little or no warning.  when the chain  breaks, the cam gets out of time 
with 
the pistons and one of the pistons will  come up and strike the valves which 
are sticking down.  the valves are  driven up with such force that it breaks 
the camshaft and support  bearings.  
 
The vertical line up of the valves and piston tops usually will not hurt  the 
valves and many have recovered from this by replacing the camshaft, support  
stands and chain tensioner, and timing chain.  The engine has to be retimed  
to the cam and the injection pump so it is not so simple.  Figure $700 to  
$1000 for parts and labor.  A compression test, done after assembly, will  be 
needed to verify the valves are not bent.
 
Get someone to take a look in there.
 
Regards,  

Jim  Friesen
Phoenix AZ
79 300SD, 261 K miles 
98 ML 320, 138 K  miles

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