Good job, glad it was simple and cheap.
-- 
Max Dillon
Charleston SC
'95 E300
'87 300TD

Jim Cathey <j...@windwireless.net> wrote:

>Yesterday Jill called me in the night and the car was acting up.
>Lights on the dash, no power, died at stops, etc.  Badness.  She was
>able to limp home, but didn't even make it into the garage, it stalled
>in the driveway.  Jill had bought this car so as to have a 'newer,
>trouble-free' experience, and this was chipping away at her
>confidence.  She was most upset.
>
>I went out this morning and had a look, with her permission, and the
>first thing I did was check the battery voltage and put it on charge.
>It was needing some, probably due to all the starting, but it was not
>apparently an electrical problem.  I started it and it started fine,
>but as the initial high idle came off it would falter and die.  Dang.
>I had the hood up and the door open, and it seemed excessively
>'whistley'.  While it was still running I could stick my head in and
>hear a wind leak.  I had a look at the intake manifold hosing, where
>the noise seemed to be from, and I found a tear in a corrugated rubber
>elbow coming off the main air intake.  Manipulating it affected the
>whistle, and its ability to run.  What's more, when I went to show my
>discovery to Jill I noticed that the big air pipe had popped
>completely off the MAP sensor and was leaking profusely.  I don't know
>how it could even have been running, but obviously it had been mating
>just well enough to get some fuel in there.  More than enough was
>wrong to cause all the trouble.
>
>Well, _that_ kind of thing I can fix.  I started pulling it
>apart, to gain access to the torn elbow.  That wasn't too hard.  I
>could see then, though, how dirty the engine had _originally_
>been, pre-sale.  They'd cleaned it well, no doubt of that.  I used
>brake cleaner to clean off the elbow, and some of the grunge on the
>occluded bits of the piping, and rigged a socket into the elbow to
>force the tear mostly closed.  I then smeared the good black 3M
>weatherstrip cement on the edges to hold it together.  I then got a
>piece of bicycle inner tube and cleaned it, then glued it as a splint
>around the tear and used zip ties to hold it in place.  Once that had
>fully set up I put the car back together.
>
>It worked perfectly again.  This repair should hold for some time,
>plenty long enough to schedule a proper replacement of that rubber
>hose.  The car worked well for us on errands today.
>
>-- Jim
>
>
>
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