I would be on top of getting that battery exchanged first.  If only one
cell boiled dry it may be defective and damaging regulators somehow????

Mike
On Sep 3, 2013 10:29 AM, "Gerry Archer" <arche...@embarqmail.com> wrote:

> Thanks to Rick, Richard, and Loren for your advice; and to Fred for the
> connector which arrived in good order.  Going to wire it up and try it
> again.  If the connector wasn't the problem, will put a good regulator in
> and try it.  If that doesn't work, will chuck the 3 used alternators in the
> drill press one at a time and try the half dozen regulators (hooked to the
> 12 volt shop battery) until I find a good combination.  If "that" doesn't
> work, I'll assume that the battery, (which had boiled out most of its water
> in one cell), is at fault and get FLAPS to put in a new battery which they
> agree to do at my option.
>
> Gerry....mostly talking to myself
>
> From: "Gerry Archer" <arche...@embarqmail.com>
>
>
>  Sorry to interrupt this ongoing discussion about Rusty and Trent and Gary,
>> but I have a question about the alternator on my '83 300D.
>>
>> There are three wires coming out of the alternator.  Service Manual
>> SM-1243 shows that the two heavy wires, same color, are common inside the
>> alternator.  It also shows that these two wires terminate at a buss bar on
>> the right rear inside front fender.  This seems unusual having two common
>> wires originating and terminating between the alternator and buss.  The
>> only explanation I can think of is that MB is dividing up the 60 amp load
>> between two wires instead of having one larger wire.
>>
>> The manual also shows the battery connected to this buss but doesn't show
>> where.
>>
>> Can someone tell me where the wire from the buss to the battery connects
>> to the positive battery cable so I can check it's continuity and clean the
>> connection?
>>
>> With the key on "run" there is 12v on all three wires to the alternator.
>> With the key off, there is no voltage on the small green wire and still
>> 12v to the other two heavy wires.  It is a new alternator, but it still
>> doesn't show 13.7v when engine is running 600 to 1200 rpm.
>>
>> Also, where is the ground strap from the frame to the engine/transmission?
>>
>> Thanks,
>> Gerry
>>
>>
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