Solved.  Alignment tech didn't tighten the eccentric bolts (all four) for the 
inner bushings.

This afternoon I removed both front wheels and checked the bearing play and 
torque of all the bolts. Started on the outside and worked in.

Very glad I figured it out, not too happy about the wasted time, both in 
solving the mystery and now I've got to take the car back for another alignment.
-- 
Max Dillon
Charleston SC
'87 300TD
'95 E300
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