Solved.  Alignment tech didn't tighten the eccentric bolts (all four) for the 
inner bushings.

This afternoon I removed both front wheels and checked the bearing play and 
torque of all the bolts. Started on the outside and worked in.

Very glad I figured it out, not too happy about the wasted time, both in 
solving the mystery and now I've got to take the car back for another alignment.
Max Dillon
Charleston SC
'87 300TD
'95 E300

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