When the AC is in operation, on my AC, the cold A coil in the air handler
will produce a lot of condensate dripping from it, as the warm air hits the
cold coils.  There is a pan below the coil, which has a drain outside the
house.

Perhaps your drain is plugged, so the water has found another route?

Periodic monthly maintenance here, during AC season, is to put a "pan tab"
into the drip pan and drain line, to keep fungus from growing and plugging
up the line.
-------------
Max
Charleston SC


On Fri, Jul 23, 2021 at 3:02 PM Randy Bennell via Mercedes <
[email protected]> wrote:

> My house has a basic HVAC system. We have a gas fired furnace in the
> basement and central air installed with the furnace. The evaporator A
> coil sits in the warm air plenum above the furnace. The Condenser sits
> outside by the back door. The whole setup of furnace and air conditioner
> is Lennox and about 5 years old - installed in the summer of 2016. The
> previous furnace was Lennox and was installed when the house was new in
> 1981. The AC was added later in the summer of 1984. It worked fine and
> was still working fine when we replaced it, primarily to get a higher
> efficiency furnace.
>
> The furnace sits near the south wall of the basement and there is a
> rectangular duct  above the plenum on the unit to feed warmed or cooled
> air across the basement from which smaller round ducts carry the air to
> the rooms on the 1st and 2nd floors - 2 storey house. There is also a
> rectangular duct that provides a cold air return to the vertical duct
> that feeds air through the filter at the floor level to the blower in
> the bottom of the furnace.
>
> All very common - nothing unusual.
>
> The current system appears to be working fine. The house is cool and the
> compressor turns on and off like it should.
>
> However, we are experiencing an issue that we have not seen previously.
> The cold air return duct extends from the furnace north across the
> basement ceiling. It also extends south but only for a couple of feet
> and there are round ducts off of it to pick up air from upstairs. The
> issue is that we have water dripping out of the rectangular cold air
> return duct on the short side of the furnace. We do not believe we have
> ever experienced this before. The electric hot water tank is below the
> duct and we have a rectangular plastic wash basin about the size that
> fits in a double kitchen sink sitting on top of the hot water tank. I am
> emptying it 2 or 3 times each day with and inch or two of water in it.
> That means it is a fairly significant drip. I can install a drain on the
> duct to take the water down to the floor level and over to the sump pit
> but I would like to confirm the source of the water. I have to assume it
> is just condensation forming on the inside of the ducting.
>
> I have looked all over above the cold air return duct and there are no
> leaking water pipes or drain pipes that I can identify. I drilled a hole
> into the cold air return duct near where it drips and fed a boroscope
> (sp?) into it to have a look and I see a little moisture but no puddle
> and no frost or ice forming on the metal ducting.
>
> Water does not appear to be flowing down the cold air return duct to the
> bottom of the furnace, or at least not significantly. The filter is not
> wet except for maybe 3/4" on the one lower corner. I have pulled the
> cover off of the furnace and see no evidence of water infiltration.
>
> I may drill a couple more holes so that I can look into the plenum above
> the furnace to see what the evaporator looks like.
>
> We have had hot weather (for us anyway). Today it is 30C which is about
> 86F. It is humid today as we have had some rain in the past few days. It
> has been warm throughout most of July but it was very dry as we had not
> had much rain. We were experiencing the water dripping when it was dry
> outside as this has existed for all of July.
>
> We also run a dehumidifier in the basement to keep the moisture level down.
>
> We have been in this house since 1981 and have never had this issue
> before to our knowledge. Certainly not to the extent we have it right
> now in any event. I don't go back behind the furnace all that often so
> it might have dripped before but if it had done so at the level it is
> doing now, it would have flowed out to where it was obvious.
>
> Anyone have any thoughts on the issue?
>
> Randy
>
>
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