Yes, before I close up the rocker panels, I coat the inside with a rust 
inhibitor type paint.  On the drivers side, I replaced the whole rocker so it 
was easy to coat but on the passenger side, it's a bit better so I'm patching 
the rocker rather than replacing it entirely.  Fortunately(?), the holes are 
big enough that I can get in there and clean it up and then slop the paint 
around.  By the time I am done, I will have coated the whole bottom of the car 
and all the parts where rust of any type is visible.  I'm doing it primarily 
with a paint brush.  (I won't use a paint brush for the outside!)



I don't weld around the whole panel that I am replacing for a couple reasons.  
First, continuous welding causes warping.  Second, it is plenty strong enough 
by tacking every few inches.  Third, a lot of the stuff that I am welding to 
isn't always real strong.  I typically cut out anything that is weak but the 
old metal isn't as easy to weld to as the new stuff - quite easy to blow holes 
if you aren't careful.  Fourth, the original rocker panels are not continuous 
welded - they are tack welded every few inches.



So, I tack it so that it is strong.  Then I grind it down a bit, then put on 
some seam sealer to close the all the holes that are left.  Next, I'll apply 
some bondo in places that I want to look pretty and will be painting the car 
color.  Inside the wheel wells, underneath and the inside, I'll put on some 
high build rockerguard type coating.  That will nicely hide my bad welding!    
......  Bob



Date: Sun, 30 Dec 2007 13:56:54 -0600

From: "OK Don" <[EMAIL PROTECTED]>

Subject: Re: [MBZ] 1967 200D labor of love



It looks like a good project! I saw some surface rust behind the panels you cut 
out - did you use anything like POR in there before closing it up? Did you run 
complete beads around the replacement panels, or leave them tacked in place, 
and sealed them with body filler?



Date: Sun, 30 Dec 2007

From: Bob Hamilton ([EMAIL PROTECTED])

Subject: Re: [MBZ] 1967 200D labor of love



The pictures of my progression to date are at: 
http://picasaweb.google.com/hamibob/1967MercedesBenz200D

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