As far as the prototypes go:

If the data comes from a B/P, The prototypes should not be a problem,
you can expect cross sectional data that you can loft to machine.

If the data comes from a solid model you can expect multiple surfaces,
and would need a multi surface package,
or a strong desire to succeed, with a lot of time projecting your own
cross sections.

The Form dies are going to get deep quickly

Due to material spring back you will need to locally modify the
surface(s) to account for this.
The B/P will define things like stacking axis displacement and angular
requirements and overall tolerance, These dies can take a number of
iterations to dial them in, so stay on top of your data, you will need
to use it again from where you last left off.



-----Original Message-----
From: Zsiros, Pete [mailto:[EMAIL PROTECTED]]
Sent: Monday, February 28, 2000 8:53 AM
To: 'Joe Geraci'
Subject: RE: [mfg-smartcam] airfoil


It looks like I will have to program some turbine blade prototypes, and
later machine the dies for them (after possible alterations)
Pete

        ----------
        From:  Joe Geraci [SMTP:[EMAIL PROTECTED]]
        Sent:  Monday, February 28, 2000 8:51 AM
        To:  'Zsiros, Pete'
        Cc:  'Smartcam'
        Subject:  RE: [mfg-smartcam] airfoil

        Pete,

        You need to be more specific as to what type of airfoils.

        For example are you going to be machining airfoils directly or
making
        dies to form them ?

        Thanks

        J.G.

        -----Original Message-----
        From: Zsiros, Pete [mailto:[EMAIL PROTECTED]]
        Sent: Monday, February 28, 2000 7:35 AM
        To: '[EMAIL PROTECTED]'
        Subject: [mfg-smartcam] airfoil


        Happy Monday Gentlemen (and Ladies if any) !

        Forgive my ignorance, but what are airfoils? I mean I know they
are
        basically prop or turbine blades, and vanes. However, I am
unsure as
to
        what
        the big deal is. A company I program for wants me to program
some
for
        them,
        and I have not done it before. Does anyone out there program
airfoils
        with
        SmartCam? Can you shoot me some sample files, so I might get the
idea? 
        Any help, pointers, or warnings will be greatly appreciated. 
        Is SmartCam the right tool for it? Must I have Freeform? 

        Thanks
        Pete Zsiros
        
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