Hey everyone, how about a non-smartcam question.
    I am making a housing out of leaded tin bronze, and it has a 5" deep, 1.250 /1.2505 dia hole thru it.  I currently had a plan of core drilling, which worked well, pre-boring to 1.235, which worked well, and then reaming to 1.250, which didn't work.  The reamer grabbed and spun in the TG100 collet and got jammed up tight.  Running on a Fadal machine at 150 rpm and 3.0 ipm, I think the material just kinda flowed out of the way and then grabbed the flutes of the reamer.  Any suggestions on this ?  I was thinking of opening the pre-bore to 1.240/1.245 to relieve some pressure...  The coolant is flowing down thru the flutes fine, so I don't think it is a flow issue.  The finish of the bore looks great for the 1.50 inches that I made it down, but alas, there it stayed.
If anyone has some pointers on this cast bronze stuff, shoot me back a response. 
Thanks in advance
Jon

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