John,

We used Bendalloy at NASA, manufacturer unknown. It was good for potting items
in place. It held tightly. It dampened vibration. Its worst characteristic was
its tendency to expand as it cooled. When pouring it inside thin-walled items,
it might expand enough to bust the piece. Because it was hot and expanded, it
could change the size of thin aluminum pieces. After machining and melting the
bendalloy out, the piece would be out of tolerance.

A favorite practical joke was to pour bendalloy around someone's wrench or
other tool. Once it cooled, they would have to dunk it into the melting pot to
get their tool back. Really mean people would pour it into someone's tool box.
Twice, one guy unplugged the melting pot and dropped the plug into the pot. An
electrician had to put a new power cord on the pot.

I once poured bendalloy into a short piece of pipe to carry when I went to a
bad section of town. I left it on the dash of my car one day, and all the
bendalloy melted and ran into my speaker. Oops!

Gene Bowen



JohnCoulston wrote:

> I have a thin wall aluminum housing with pockets on both sides to machine.
>  Does anyone have experience using low melting temperature alloys ie. melt
> temp around 150F?..Would it release cleanly from the aluminum housing when
> melting it out?  Would it provide good dampening characteristics?  Any
> thoughts or suggestions would be appreciated.
>
> Thank you,
>
> John Coulston
> www.cbrcnc.com

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