I have never done  it but I would think several layers of 1/2" steel plate, top, btm, and middle might get you some rigidity towards the center of the plate. 10 x 16 seems awful large for just a 1/4" alum backer.
just a thought.
-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]On Behalf Of Larry Jacobs
Sent: Monday, December 03, 2001 11:40 AM
To: SMARTCAM
Subject: [mfg-smartcam] Drilling stacked plates

I have an application involving stacked brass plates (10" x 16"  -- .030 thick  -- stacked 30 to 50) for our EDM.
 
1" extra stock is allowed for clamping purposes around the perimeter and  1/4 alumimun plate is used underneath for rigid support. Drill size is 3/16".
 
Any suggestions as to maximum thickness of plates, special drill points (Bickford, double angle),or
procedure (pecking as opposed to straight through) to keep holes straight (within +/-.005) and minimize chips and burrs?
 
Thanks,
Larry J

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