A couple of thoughts.
I think the GFI may be telling you that it's a grounding problem rather than a load problem... unless it's a *really* big load problem.

First - double check your grounds on everything.  Check polarity on your outlets.
Next, I'd unplug all appliances in the house.  Don't just shut them off, unplug them.  Try back feeding with one cord from the generator, and turn on a couple of lights or something with small load.  Next try it with two cords.  If there's a grounding problem in the house that may show up when you plug in the 2nd cord.

One other thought - since this is a different generator, are you *sure* that the plug is wired the same way as your old one?  Double check it, and probably check the manual.

I live in the woods and have spotty power in bad weather, so I've got a 6.5k generator.  I had to backfeed through a 220v dryer plug at one point.  I never tried the two 120v outlet trick.  Hmmm, what's that smell?  burning insulation?

I know you are a big do-it-yourself king of guy... but a sub panel and a few breakers aren't that expensive.  I had an electrician come out and wire in a sub panel, exterior port and rewire to my furnace/fridge/kitchen lights for about $500.
It's really nice to be able to flip a switch in the sub panel and plug in the generator outside without worrying that I'm going to blow everything up.

-Chuck


NoGood wrote:
Is your house pulling too much current for the generator.  I had to live off a 6k generator for about a year and you can't have many things running at the same time.  I really saw the efficiencies of those CFL bulb vs traditional bulbs when I was on the generator.

My generator would buck and moan if I put too much of a load on it, maybe yours just trips the gfci

Another idea is that if it is the GFCI tripping maybe it is the polarity of your plug wiring.

On Sep 2, 2008, at 10:57 AM, Robert McElwee wrote:

Several times over the past few years I have killed my main breaker (as well as all the other breakers), hooked up two extension cords I made that have double male ends on them, and powered up both sides of my breaker box with a 5K generator. This year hurricane season is here so I pulled out my "new" generator (a used 6K generator my father traded me for a 10K generator I bought for him) and fired it up. It is running fine so I killed my main breaker and all the other breakers and tried to back feed into the house through the two electrical outlets I have always used. Here is what I see:

1) As soon as I plug the generator into the house outlet the GFCI on the generator trips.
2) Plugging two refrigerators into one of my extension cords (without the double male patch) works fine.
3) Plugging the double male patch into my extension cord and back feeding a power strip works fine (power from the generator coming into one of the strip outlets - the male cord on the outlet just laying on the ground).

Any ideas? It looks like to me that both my generator and extension cords with double male ends are working fine. I've tried to plug into a house outlet (all breakers still off) in several different rooms and it trips the GFCI every time. I am confused since this is something I have done many times before with another generator.


--
Robert McElwee and Blue Flash
"The 50 MPG Miata"
www.lightweightmiata.com/mpg

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