Hi folks,

Well I'm finally getting to the point where I'm ready to place my orders for pipe and 
fittings for my high-head penstock.

I've been talking with different pipe suppliers and getting a lot of different, and 
contradictory, information about the pros and cons of various materials.  I thought 
maybe I'd throw it out there to the list to see what y'all suggest.

Here's the pipeline details:
Gross head : 650 feet
Design Flow : 200 gpm (varies from 50 - 350 gpm seasonally)
Penstock length : 1500'
Site:  Very steep and rugged, forested w/ exposed bedrock in many places, some loose 
shale 

Based on those parameters we're going to use 4" diameter pipe.  I have been thinking 
of using 160 psi rated HDPE for the first 500' of length because it is relatively easy 
to install and very durable over time.  Below the poly I'll need higher pressure rated 
pipe.  My first thought is steel, using Victaulic couplers to connect the 21' 
sections.  But steel is now close to $5 per foot and I'm not looking forward to 
hauling all of that heavy pipe up and down the mountain all summer, and steel will 
eventually rust. I talked to a supplier this morning who highly recommended C900 PVC.  
It is a bit lighter than steel, rated for 985 psi bursting pressure, and half the 
price of steel. He also assured me that it is UV stable, impact resistant and will 
last longer than steel. Another guy I talked to was suggesting ductile iron pipe, 
which I know little about so far.

So those seem like my options, steel w/ external couplers, C900 PVC or ductile iron.   
What do you think?   I'm no engineer so I'd love to hear from anybody who sees any 
obvious or not-so-obvious advantages to one of these materials.   

Thanks,
Eric 


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