Can I also suggest a complete unit from Kathmandu Metal Industries, which is boxed up 
and ready to operate - called a Peltric set.
 
www.nepalmicrohydropower.com
 


[EMAIL PROTECTED] wrote:


There are 2 messages in this issue.

Topics in this digest:

1. Re: chinese turbine sets
From: Michael Lawley 
2. Bronze Turgos in Bolivia
From: Ron and Diane 


________________________________________________________________________
________________________________________________________________________

Message: 1 
Date: Sat, 23 Oct 2004 13:30:16 +1300
From: Michael Lawley 
Subject: Re: chinese turbine sets


Hi Carlos,

Have you tried one of our plastic Pelton rotors? The buckets can be quickly replaced 
and are very cheap to purchase if bought in bulk. We use them commonly in the 45-80m 
range without significance ware issues. Above 100m accelerated wear be expected but 
the cost to replace them is little.

I am happy to send you a set for testing. We can make them in just about any plastic 
type you like but the minimum run is 1000.

Regards



Michael Lawley
Renewable Energy Engineer
EcoInnovation
671 Kent Road
R.D.1
New Plymouth
New Zealand

Phone: (NZ) 06 752 2765
Web site: www.ecoinn.co.nz
email: [EMAIL PROTECTED]


----- Original Message ----- 
From: Carlos Bonifetti 
To: [EMAIL PROTECTED] 
Cc: Max Klohn 
Sent: Saturday, October 23, 2004 3:41 AM
Subject: Re: [microhydro] chinese turbine sets



Dear Max and all:

Thanks for your comments. Yes, the PowerPals "high head" sets are relatively in the 
lower range for most picohydro sites in chilean mountains. We need heads grater than, 
say about 45 m, when we can harness only very small flows.

As Nando thinks, plastic runners can be used but made with good quality plastic 
compounds. We have here in Concepcion good foundry facilities for making small metal 
turgo & Pelton runners.

Engineer Mauricio Gnecco [EMAIL PROTECTED] , in Colombia, makes small Pelton runners 
with recicled aluminum in 1 piece using the "lost wax" method. It's good but very much 
time consuming.

Thanks for your hospitality. When I can program a trip to the south I can tell you for 
fix a date in common.

Regards,

Carlos
-------------------------------------------------------------


----- Original Message ----- 
From: Max Klohn 
To: [EMAIL PROTECTED] 
Sent: Wednesday, October 20, 2004 11:22 AM
Subject: Re: [microhydro] chinese turbine sets



Dear Carlos and microhydro list,

Thank you for the specs. Powerpal gear looks good. I believe those are
slightly retooled vietnamese sets. Looking at the specs, even their
"high heads" are quite low by our local standards. The rest of the stuff
is geared to more substantial flows.
Some more facts to consider:
* In spite it rains 3 to 4 m yearly here (!), summer months can be quite
dry and most streamlets tend to run very low. That would be a problem.
This incited me to research higher head/low flow solutions.
* There is *no* road in most of the places where we would like to see
sets installed. The maximum diameter of HDP tubing that it is reasonable
to carry in those conditions is about 2 inches. Agreed, a couple of
those could be run in paralell, but this increases the costs.


Someone in the list proposed DC gear. While I (like most of the local
people that have installed something here) currently have this (550 W
with 100 m net head and 1.7 l/s), and it is easier on constraints there
are some clear limits:

* the kind of inverter that is needed to run fridges, congelators and
washing machines is way too expensive for most of the rural
people budgets, and cheap square-wave inverters just tend to fry with
small tools and fridges. 
* The main stimulus for replacing the currently installed base of
installations would be the ability to run fridges and congelators. That
could in turn improve the possibility for additional earnings (i.e.
working with "agrotourism"). That is a typical "hen and egg" problem.
* The main annual cost for the installations is the replacement of old
battery sets (people use cheap casr batteries that only last a couple of
years)
* Disposal of old batteries is a big ecological problem
* Plastic runners just do not cut it with high heads (I had one that
barely lasted one week)

In brief, we do need a way to generate 220V AC directly. 
I have thought that for most cases with high head, a 3000 RPM Weg
induction motor coupled with condensators and an IGC (a la Nigel Smith)
could do. Fridges would probably need to be power-corrected though.

I have been training a local metalworks to make small bolted, polished
pelton runners, after some trial-and-error the results are starting to
look decent. "Chill-casting" or "two step casting" as advocated in
jeremy Thake's book did not work, it would have significantly reduced
fabrication costs.

I'd be very glad to meet you in Puerto Varas when you come, but let's
fix the date in advance: I live way out in Todos los Santos, so you also
have the option to come here, stay at my home, and see a couple of
installations.

Greetings,

Max


El mar, 19 de 10 de 2004 a las 10:37, Carlos Bonifetti escribi�:
> Dear Max:
> 
> I'm Carlos from MTF LTDA., Concepcion. I was thinking in your trial for pico-hydro 
> set for low income peasants in the northern chilean Patagonia since a lot of time, 
> but the long distance is a trouble for marketing in site planning. Minimun qty. for 
> low price sets is a must looking for good import discounts. I can offer Turgo or 
> Pelton sets from APR PowerPal www.powerpal.com as we are their representatives in 
> Chile. I was in trouble for answer you because an updating Windows XP had thow away 
> several mail adresses from my directory.
> 
> I know chinese sets from Maqchin, Santiago, but not in practice. The technical 
> specs. and data for those turbine sets are poor an too general for heigth, flow 
> ranges, control, etc., for a safe application. Permanent magnet alternators can be 
> used only for light en uses as lamps, TV and video sets, radio, and very small 
> domestic electical powered devices; I think that refrigerator can't connected 
> because the high starting current.
> 
> Our experience with PowerPal is good with the low head MHG-LH sets for 200, 500 & 
> 1000 Watts, permanent magnet alternators running at 1000 RPM. Water flow needed for 
> those are 35, 70 and 130 l/s respectively for 1.5 m gross head. We have, installed 
> by us, a MHG-1000 in the Quinquen Valley rural school (near Lonquimay) and works 
> well since 1991.
> 
> Perhaps will be good that we can both program a meeting in Puerto Varas for talk, 
> face to face, about this interesting and very important and common task.
> 
> Best regards,
> 
> Carlos Bonifetti
> Concepci�n, Chile
> --------------------------------------------------------------------------------
> 
> 
> 
> 
> ----- Original Message ----- 
> From: Max Klohn 
> To: [EMAIL PROTECTED] 
> Sent: Monday, October 18, 2004 10:37 AM
> Subject: [microhydro] chinese turbine sets
> 
> 
> 
> Dear all,
> 
> For a project oriented at low-income, isolated mountain dwellers in
> northern patagonia, I have been looking at ready-made, low cost peltric
> sets, or the possibility to import or have built Induction Motor
> Controllers. Typical parameters are 1-5 l/s and 30 to 100 m head. The
> equipment has to be low cost, low maintainance and robust, and involves
> a significant component of technology transfer to the rural dwellers who
> must be able to maintain their equipment. 
> 
> I have recently come upon the following chinese sets, who feature a
> permanent magnet alternator, a controller and a dump load (integrated in
> the base). 
> http://www.maqchin.com/maqchin/pages/maquinaria_china_ltda_productos_centrales_hidroelectricas.htm
> models of interest are XJL 13-2 x 4.5 (750 W) and XJL 1 x 3.0 (3000 W)
> 
> In the model I could examine, the rotor was a relatively crudely built
> (unpolished) turgo. The nozzle is huge and it is geared towards lower
> heights and bigger flows. I am trying to get the parameters of the
> rotational speed etc.
> 
> * does someone have more data and a practical experience with those
> sets? lessons learned?
> * any experiences into adapting this equipment to higher heads/lower
> flows?
> 
> Thank you, and best regards
> 
> Max Klohn
> 
> Puerto Varas, Chile
> 
> 
> 
> 
> 
> 
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________________________________________________________________________
________________________________________________________________________

Message: 2 
Date: Fri, 22 Oct 2004 13:55:27 -0400
From: Ron and Diane 
Subject: Bronze Turgos in Bolivia



Hello Carlos,

Perhaps you have seen my www.watermotor.net site. We make bronze 
turgo wheels here in Bolivia for our patented Watermotors. I will send you 
a photo. These have been tested and certified here at the University of San 
Andres Hydraulic Institute at 75% efficiency. The one in the photo has a 
150 mm hydraulic diameter, or about 200 mm overall diameter. You may notice 
our patented power control switch that makes it possible to use the 
Watermotor to directly drive machines.
All the best,
Ron Davis,
Campo Nuevo,
La Paz, Bolivia


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