hi
>   I'm not quite sure about how to calculate psi or the kw per 
>hour/day that could be generated from what we've got, only that the 
>spigot out of which we got 5 gpm is fairly close to the ground level 
>and distance from source that the proposed location for the 
>equipment would be.

you will need to provide information about the head of water 
(pressure/height) before we can assess the size/speed.

>   
>   We had envisioned that whatever setup we decided on, it would be 
>propelled by water from a standard household pvc pipe. Ideally, we'd 
>like to build everything from scratch. We have friends who do sheet 
>metal work, so we'd be able to rig up a wheel (say, by welding 
>blades to a bike wheel). We figured that our proposed setup would 
>use a wheel which would spin a car alternator which would send a dc 
>charge straight to the batteries.

A car alternator is cheap and can work after a fashion but is not 
efficient and will need new brushes pretty often.  Why not build the 
alternator from scratch using a design like I do for wind turbines? 
YOu can see examples on my web pages.  the main cost is the magnets, 
but a small one running fast would work with less than 100 dollars 
worth of magnets.

I have designed some hydros like this but never built one myself yet.

As for the wheel it would be clever to use a proper pelton runner (if 
you have the head for it).  you can buy them pretty cheaply or make 
them with plastic buckets that you can surely buy from someone here 
at low cost.

>   
>   We'd like to do something as cheaply as possible, but obviously a 
>scratch-built unit is going to suffer a lot of mechanical loss that 
>a pre-fab unit wouldn't have.

The pipe is likely to be a big cost.  it does not make sense to go 
cheap on the turbine if it produces little or no power.

>   
>   If someone has attempted such a project, or knows what the issues 
>are that we need to resolve (gearing ratios between wheel and 
>alternator, how fast an alternator needs to spin in order to 
>generate current, how to avoid ovecharging, etc.), it would be much 
>appreciated.

I can help with all that, given more data.
>


-- 
Hugh

Scoraig Wind Electric
http://www.scoraigwind.co.uk/





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