Just a bit more information on this.

As I couldn't understand if that was an AMD64 issue as illogical as that might be, I decided to put that to the test. So, I pull out an other AMD64 server and it's running 3.8, same fsize and bsize, one drive, etc.

Use rsync to mirror the content and the results are consistent with the i386. So, that prove it's not that at a minimum.

So, the source is 4.4GB and expand to 7.7GB.

I have no logical explications what so ever.

So, I will stop here and just drop it as I have nothing else logical I can think of to look at why that might be.

I will just have to put it in the unknown pile and leave it alone.

One thing for sure, I will be wiping that box out to be sure next.

Unless someone have an idea, again, not a problem, but something very weird I was trying to understand and find some logical explication too.

I will just have to take it as such and leave it alone.

So, case close as I have no more idea or clue.

This was done on a brand new server and using rsync to copy identical files from the source to the destination.

======================
Source:
www1# disklabel wd0
# Inside MBR partition 3: type A6 start 63 size 78156162
# /dev/rwd0c:
type: ESDI
disk: ESDI/IDE disk
label: Maxtor 6E040L0
flags:
bytes/sector: 512
sectors/track: 63
tracks/cylinder: 16
sectors/cylinder: 1008
cylinders: 16383
total sectors: 78165360
rpm: 3600
interleave: 1
trackskew: 0
cylinderskew: 0
headswitch: 0           # microseconds
track-to-track seek: 0  # microseconds
drivedata: 0

16 partitions:
#             size        offset  fstype [fsize bsize  cpg]
a: 524097 63 4.2BSD 2048 16384 328 # Cyl 0*- 519 b: 8388576 524160 swap # Cyl 520 - 8841 c: 78165360 0 unused 0 0 # Cyl 0 - 77544 d: 2097648 8912736 4.2BSD 2048 16384 328 # Cyl 8842 - 10922 e: 52429104 11010384 4.2BSD 2048 16384 328 # Cyl 10923 - 62935 f: 2097648 63439488 4.2BSD 2048 16384 328 # Cyl 62936 - 65016 g: 10486224 65537136 4.2BSD 2048 16384 328 # Cyl 65017 - 75419 h: 2132865 76023360 4.2BSD 2048 16384 328 # Cyl 75420 - 77535*
www1# df -h
Filesystem     Size    Used   Avail Capacity  Mounted on
/dev/wd0a      251M   40.5M    198M    17%    /
/dev/wd0h     1024M   54.0K    972M     0%    /home
/dev/wd0d     1006M    8.5M    948M     1%    /tmp
/dev/wd0g      4.9G    304M    4.4G     6%    /usr
/dev/wd0e     24.6G    4.7G   18.7G    20%    /var
/dev/wd0f     1006M    1.5M    955M     0%    /var/qmail

=================================

Destination.
# disklabel wd0
# Inside MBR partition 3: type A6 start 63 size 156296322
# /dev/rwd0c:
type: ESDI
disk: ESDI/IDE disk
label: Maxtor 6L080M0
flags:
bytes/sector: 512
sectors/track: 63
tracks/cylinder: 16
sectors/cylinder: 1008
cylinders: 16383
total sectors: 156301488
rpm: 3600
interleave: 1
trackskew: 0
cylinderskew: 0
headswitch: 0           # microseconds
track-to-track seek: 0  # microseconds
drivedata: 0

16 partitions:
#             size        offset  fstype [fsize bsize  cpg]
a: 1048257 63 4.2BSD 2048 16384 328 # Cyl 0*- 1039 b: 16777152 1048320 swap # Cyl 1040 - 17683 c: 156301488 0 unused 0 0 # Cyl 0 -155060 d: 10486224 17825472 4.2BSD 2048 16384 328 # Cyl 17684 - 28086 e: 83885760 28311696 4.2BSD 2048 16384 328 # Cyl 28087 -111306 f: 4194288 112197456 4.2BSD 2048 16384 328 # Cyl 111307 -115467 g: 2097648 116391744 4.2BSD 2048 16384 328 # Cyl 115468 -117548 h: 20971440 118489392 4.2BSD 2048 16384 328 # Cyl 117549 -138353 i: 16835553 139460832 4.2BSD 2048 16384 328 # Cyl 138354 -155055*
# df -h
Filesystem     Size    Used   Avail Capacity  Mounted on
/dev/wd0a      502M   49.3M    427M    10%    /
/dev/wd0i      7.9G    2.0K    7.5G     0%    /home
/dev/wd0d      4.9G    2.0K    4.7G     0%    /tmp
/dev/wd0h      9.8G    958M    8.4G    10%    /usr
/dev/wd0e     39.4G    7.7G   29.7G    21%    /var
/dev/wd0f      2.0G    252K    1.9G     0%    /var/log
/dev/wd0g     1006M    2.0K    956M     0%    /var/qmail

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