I installed a 1 Gauge(overkill, I know, but I figure more is better, lol)
wire on mine from the negative post to one of the tranny bolts. Also
replaced the starter wire with a 1 gauge wire, and used the old starter wire
for the chassis ground. Starts like a charm now.
<snip>

Had a lot of starting problems on my old GLI, running a good 2 gauge ground fixed all of them. Just ran the wire to where the old ground wire attached (after removing old wire, of course..). A friend of mine taught me a good trick to check for bad ground wire. I may have posted this before- set your multimeter to read DC volts, and put a lead to your negative battery terminal, and a lead to a good solid metal ground on your engine (i.e. manifold, chassis, etc). Have someone crank the car. The amount of current that the multimeter reads is the amount of current that "can't" go through the ground strap. In other words, since the current if unable to go through the path of least resistance (i.e. the strap), it goes through the multimeter. On my old car, I was measuring 2 volts (!) through the meter, meaning that the starter was only getting about 10-12 volts (of an ideal 12-14v). After doing the new strap, I got about 1/10 of a volt through, and the starter cranked like it was brand new again!

Andrew




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