Chad,
Looking good, dude! Got a few questions for ya: Why the Passat slush box T.B.? Does it have a "real" TPS, or something? What kind of fuel pressure are you running? Are you running just the factory main and transfer pumps? You say the 42 lb. injectors are over 2x to big. How are you compensating for this, running low fuel pressure, or conservative injector duty cycle? It appears that your car is a California model (only CA cars had EGR). If you live in CA, how are you planning on dealing with smog tests? I'm sure that if your car's engine is in decent shape it would pass tail pipe tests, but in CA, they are positively draconian when it comes to the hardware inspection. I recently was cited for not having the upper
cover on the timing belt!

--Holland
[email protected]


On Dec 3, 2006, at 6:50 AM, Chad Rebuck wrote:

I've taken a few pics of the megasquirt install on my 90 Jetta.

http://picasaweb.google.com/chadrebuck/90Vw16vJettaWMsnsExtra

Prices are below for all of the items I could remember.  I could have
save a bit of money here or there, but this will give you that are
interested an idea.  The wideband o2 sensor isn't needed but its
highly recommended for tuning your car accurately.  I haven't even
connected mine yet because I wanted to try tuning with the stock
narrowband sensor.  Its running well even with these injectors that
are more than 2x too big for a stock 16v engine.


megasquirt main boards   $120.00
megasquirt digi-key components   $168.00
megasquirt cases         $48.00
megasquirt assorted mini fuses   $10.00
megasquirt wiring harness and fuel injector connectors   $123.00
        
intake - Passat auto 16v throttle body   $40.00
intake - k&n cone filter     $25.00
intake - air temp sensor         $21.50
intake - 2.5" 45 degree pipe with ends expanded to 2.75"       $15.00
intake - crankcase breather      $10.00
        
fuel - ross fuel rail    $200.00
fuel - injector cups - 037 133 555 A     $10.00
fuel - aeroquip fuel lines + connections         $141.00
fuel - Aeromotive 13101 fpr and pressure gauge   $169.00
fuel - 42lb injectors    $208.00
        
tuning - innovate lc-1 wideband sensor   $210.00
        
Standalone Engine Mgmt subtotal:         $1,518.50
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